Battery Extrusion And Puncture Test Machine LBPT-T2010

Introduction

Battery Extrusion and Puncture Test Machine offers an adjustable force range of 1 to 20 kN. The equipment operates via a computer with specialized software for precise test control. Its test platform and extrusion head are made of stainless steel for durability and corrosion resistance. It includes a 100mm smoke exhaust port for efficient fume discharge during high-pressure battery tests. Our machine is used in laboratories and manufacturing units to evaluate battery safety under mechanical stress, simulating real-world conditions.

This test equipment is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Battery Extrusion and Puncture Test Machine is used in laboratories and manufacturing units to evaluate battery safety under mechanical stress, simulating real-world conditions like impact, compression, and object penetration.

Specifications

Drive Mode	Panasonic motor servo control, adjustable speed and pressure
Force Range	1 to 20 kN (adjustable)
Pressure Control Accuracy	±0.5%
Displacement Accuracy	Less than or equal to ±0.1 mm
Speed Accuracy	Less than or equal to ±0.3 mm/s
Force & Displacement Resolution	1/500,000
Unit Conversion	kgf, N, kN, lbf
Extrusion Stroke	0 mm to 400 mm
Extrusion Speed Range	1 mm/s to 30 mm/s (adjustable)
Battery Extrusion Head	Standard extrusion head, area ≥ 20 cm²
Platform & Extrusion Head Material	304 stainless steel plate
Extrusion Degree	Pressure reaches 13 ± 0.2 kN, maintained for 1 min
Material	Inner stainless steel, outer cold-rolled steel plate sprayed
Smoke Outlet Diameter	100 mm, located at the back of the box
Pressure Relief Port Opening Size	200 × 200 mm, at the back, pops open on sample explosion
Control Method	Independent computer, dedicated software control
Steel Needles	2 sets: ø3, ø4, ø5, ø6, ø8 mm (5 each), 100 mm in length
Needling Stroke	0 mm to 400 mm
Unit Conversion (Needling)	kgf, N, kN, lbf
Needling Speed	1 to 200 mm/s (adjustable)
Needling Force	1 to 20 kN (adjustable)
Power supply	AC 220V 15A
Test Space Dimensions (L x W x H)	300 x 300 x 500 mm
Dimensions (L x W x H)	980 x 830 x 2240 mm
Weight	2200kg

Features

Adjustable Force and Speed

High-Precision Control System

Realistic Extrusion Simulation

Multi-Needle Puncture Set

Servo Motor Drive System

FAQs

1. What is the primary purpose of the Battery Extrusion and Puncture Test Machine ?

The Battery Extrusion and Puncture Test Machine is specifically designed to evaluate the mechanical safety of lithium-ion and other battery types. It simulates conditions such as extrusion and puncture that may occur during transportation, usage, or disposal. By recreating real-world mechanical stress scenarios, the machine ensures batteries are tested for fire, explosion, or leakage risks. The results help determine compliance with international battery safety standards and aid in the development of safer battery designs. This equipment is essential for R&D facilities and battery manufacturing environments prioritizing safety validation.

2. How does the simulate extrusion and puncture scenarios?

The Battery Extrusion and Puncture Test Machine uses a servo-controlled system that allows precise control over force, speed, and stroke for both extrusion and puncture tests. During the extrusion process, a controlled force is applied to compress the battery from specific directions based on its shape and type. For puncture testing, various steel needle sizes are used to penetrate the battery surface at adjustable speeds and forces. These test parameters can be modified through a computer interface, enabling customized test scenarios. The setup ensures consistent, repeatable testing conditions that reflect industry-specific use cases.

3. What safety features are integrated into the during battery testing?

The Battery Extrusion and Puncture Test Machine incorporates several safety features to ensure secure operation even during extreme testing conditions. The machine includes a 100 mm smoke exhaust port for proper ventilation of gases released during testing. It also features a 200×200mm pressure relief port that automatically activates in case of internal pressure build-up due to battery reaction. The internal chamber is built from stainless steel, providing resistance against heat and corrosion. Additionally, software-based monitoring and emergency stop functions help operators maintain control and respond quickly to any anomalies.

4. What types of batteries can be tested using the Battery Extrusion and Puncture Test Machine ?

This machine is designed to accommodate a wide range of battery formats, including cylindrical, prismatic (square), soft pack (pouch), coin, and button cells. Test guidelines ensure that extrusion is applied in a specific orientation suited to each battery type. For instance, cylindrical cells are compressed along their longitudinal axis, while flat sides are used for soft pack and prismatic batteries. This flexibility makes the suitable for manufacturers and researchers working across various battery formats used in consumer electronics, electric vehicles, and energy storage systems.

5. How is the Battery Extrusion and Puncture Test Machine controlled and what is the level of precision it offers?

The Battery Extrusion and Puncture Test Machine is managed through an independent computer system with dedicated software that enables full control over testing parameters. Users can adjust force levels between 1 to 20 kN, puncture speed between 1 to 200 mm/s, and set the stroke length according to test needs. The machine offers high accuracy, with a displacement accuracy of ?±0.1 mm and pressure control accuracy of ±0.5%. It supports multiple unit conversions such as kgf, N, kN, and lbf for international usability. This precision ensures consistent test data, aiding both quality assurance and regulatory compliance.

6. What is the primary purpose of It Battery Testing Equipment?

It Battery Testing Equipment is designed to evaluate the safety, performance, and durability of lithium-ion and other types of batteries under various mechanical and environmental conditions. These systems simulate real-world stress scenarios such as thermal exposure, puncture, impact, short-circuit, and combustion to help identify potential safety hazards before batteries are released into the market. By performing these tests, manufacturers and research facilities can ensure that batteries comply with international safety standards, reduce the risk of thermal runaway or fire, and enhance product reliability and consumer safety.

7. Which industries typically use It Battery Testing Equipment?

It Battery Testing Equipment is widely used across industries that rely on rechargeable batteries as a core component of their products. These industries include electric vehicles, consumer electronics, medical devices, aerospace, power tools, and renewable energy storage systems. Battery manufacturers, R&D laboratories, compliance testing agencies, and quality control departments utilize these testing systems to verify the structural integrity and safe performance of battery cells, packs, and modules.

8. What types of tests can be conducted using It Battery Testing Equipment?

It offers a wide range of battery testing systems capable of conducting essential tests such as flame resistance, puncture, extrusion, short-circuit, drop, and high/low temperature exposure. Some models are equipped with advanced features like real-time data acquisition, programmable control interfaces, and video monitoring to record test procedures for documentation and analysis. These tests simulate conditions batteries may face during shipping, storage, everyday use, or in the event of a malfunction.

9. What safety features are integrated into It Battery Testing Equipment?

It prioritizes operator and facility safety by integrating multiple protective features into its battery testing systems. Equipment typically includes a double-layer tempered glass observation window with stainless steel mesh for secure viewing, smoke exhaust ports for safe gas release, and pressure relief vents to manage internal buildup during combustion or explosion scenarios. Additionally, chambers are built with corrosion-resistant stainless steel and cold-rolled steel to endure repeated high-temperature and mechanical impact testing.

10. Can It Battery Testing Equipment be customized to suit specific needs?

Yes, It offers customizable configurations to meet the specific requirements of different testing environments and battery types. Users can request modifications in chamber dimensions, control interfaces, test speeds, environmental parameters, and sensor options depending on their testing protocols and international compliance standards. For instance, manufacturers working with larger battery modules or EV packs may require extended temperature ranges, reinforced safety enclosures, or automated data logging systems.