Introduction

Stainless Steel Fermenter provides a total vessel capacity of 750 and medium-scale fermentation processes. It offers precise control of pH, DO, temperature, pressure, and agitation. The system includes Siemens with touchscreen control for accurate and user-friendly process automation.It supports automatic feeding and antifoam control for stable and efficient fermentation operation. Our Stainless Steel Fermenter is used for microbial fermentation, cell culture, and bioprocess development in biotechnology industries.

This fermenter is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Stainless Steel Fermenter is widely used for microbial and cell culture fermentation in biotechnology, pharmaceutical, food, enzyme, and vaccine production industries. It is suitable for pilot-scale and industrial-scale cultivation processes.

Specifications

Total Volume 750 L
Working Volume 225 to 525 L
Vessel Material 316L Stainless Steel (contact parts), 304 Stainless Steel jacket
Vessel Type Jacketed Vessel
Design Pressure (Jacket Layer) 0.35 MPa
Sterilization Method Automatic (Sterilization in Place)
Cleaning Method Automatic with 2 spray balls (360° rotation)
Speed Range 50 ~ 500 rpm ±1%
Temperature Control Range Cooling water +5°C to 70°C ±0.1°C
Air Flow Rate 1 vvm
Sampling Valve Sterilizable manual sampling valve
Exhaust System Condenser with diaphragm valve control
Pressure Control Automatic with pressure transmitter and gauge
Material 316L Stainless Steel
System Siemens
Display 10-inch Touch Screen
Software Siemens S7 +
Data Export & Excel compatible
Control Modes Manual, automatic, sequence, remote PC control
Power Supply 17 KW
Gross Weight 920 Kg

Features

Integrated Antifoam System

Real-Time Data Logging

Automated Process Control

High-Speed Agitation

Programmable Process Settings

FAQs

1. What are the key factors to consider when selecting this fermenter for laboratory use?

When selecting this fermenter, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this fermenter be calibrated to ensure accurate results?

It is recommended to calibrate this fermenter at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this fermenter?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this fermenter be used with different types of samples, and are there any compatibility considerations?

Yes, this fermenter can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the fermenter malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.

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