Introduction
Hot Mounting Press Machine supports a temperature range of 0 to190°C, enabling efficient thermoset embedding of specimens. This comes with a user-friendly touchscreen interface for easy and quick parameter adjustments. The built-in water-cooling system significantly reduces cycle time, enhancing productivity. Its manual mechanical pressurization ensures uniform pressure application for consistent and high-quality mounting results. It is ideal for high-precision metallographic specimen preparation in academic, industrial, and research laboratories.
This metallographic mounting machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Our Hot Mounting Press Machine is ideal for metallographic sample preparation in labs and industries. It embeds fragile specimens and streamlines polishing workflows for quality control and failure analysis.
Specifications
| Type | Hot Mounting Press Machine |
| Mold Specification | φ30 mm (standard); φ22 mm, φ45 mm optional |
| Effective Mold Depth | 35 mm |
| Pressurization Method | Manual mechanical |
| Temperature Range | 0 to 190°C |
| Insulation Time Range | 0 to 99 minutes |
| Cooling Time Range | 0 to 99 minutes |
| Cooling System | Built-in water cooling |
| Mounting Material | Thermosetting polymers |
| Embedded Process Storage | 100+ inlay formulas |
| Heating Power | 500 W |
| Total Power Consumption | 600 W |
| Power Supply | 220V, 50Hz |
| Dimensions (L×W×H) | 270 × 380 × 450 mm |
| Net Weight | 30 kg |
| Gross Weight | 40 kg |
Features
Semi-Automatic Control System
Manual Pressurization Mechanism
Built-In Water Cooling
Multi-Size Mold Support
Touchscreen Temperature Settings
FAQs
1. What type of materials can be embedded using the Hot Mounting Press Machine ?
The Hot Mounting Press Machine is designed for embedding a wide range of metallographic specimens, especially those that are small, fragile, or irregular in shape. It uses thermosetting polymers to ensure a firm and uniform mount around the sample. This provides excellent edge protection during grinding and polishing. The machine delivers precise, repeatable mounting results suitable for microstructural examination. It is especially useful for materials requiring high accuracy and stability during sample preparation.
2. Is the Hot Mounting Press Machine fully automatic?
No, the Hot Mounting Press Machine is a semi-automatic model that balances automation with manual control. It features automated time and temperature programming via its touchscreen interface for consistent and efficient operation. However, it uses a manual mechanical pressurization system to apply pressure during the embedding process. This combination allows users greater flexibility and control over the mounting process. The design is especially suited for laboratories and facilities that value both precision and user interaction.
3. Does the Hot Mounting Press Machine support multiple mold sizes?
Yes, the Hot Mounting Press Machine supports a range of mold sizes for diverse sample requirements. It comes with a standard ?30 mm mold pre-installed. Additionally, ?22 mm and ?45 mm molds are available as optional accessories to accommodate various specimen sizes. For unique needs, custom mold sizes can also be manufactured upon request. This flexibility makes it highly adaptable for different workflows and mounting specifications.
4. How is cooling handled in the Hot Mounting Press Machine ?
The Hot Mounting Press Machine features a built-in water-cooling system to efficiently cool the mounted specimen after the heating phase. This helps reduce the overall cycle time and improves productivity. The integrated cooling is ideal for laboratories with limited access to external cooling sources. For enhanced cooling performance, especially in high-throughput settings, the machine also supports an optional external chiller. This dual cooling capability ensures optimal temperature management throughout the embedding process.
5. Can process parameters be saved for future use in the Hot Mounting Press Machine ?
Absolutely. The Hot Mounting Press Machine offers storage for over 100 inlay process formulas. Users can save and quickly retrieve specific time and temperature settings tailored to different materials or sample types. This feature is especially useful in serial production environments or laboratories handling a wide variety of specimens. It allows for consistent quality and speeds up repetitive workflows. The storage function enhances efficiency while minimizing the risk of human error.
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