Introduction
Hot Mounting Press Machine features a pressure setting range of 0 to 60 Bar for consistent sample embedding. It supports quadruple-sample mounting in a single cycle. The fully automatic closed-loop system ensures precise control of heating, pressing, and cooling. Smart cooling modes offer flexibility based on time or temperature. It is suitable for academic, industrial, and research labs handling thermosetting and thermoplastic resin applications.
This metallographic mounting machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Our Hot Mounting Press Machine is ideal for high-volume sample mounting, processing small or irregular specimens efficiently with quad-sample embedding, excellent reproducibility, and reduced cycle time.
Specifications
| Type | Hot Mounting Press Machine |
| Mold Specification | φ30 mm (standard); φ22 mm, φ45 mm optional |
| Effective Mold Depth | 70 mm |
| Pressurization Method | Hydraulic press |
| System Pressure | 0 to 300 Bar |
| Pressure Setting Range | 0 to 60 Bar |
| Temperature Range | 0 to 200°C |
| Cooling Time Range | 0 to 99 minutes |
| Mounting Time Range | 0 to 99 minutes |
| Cooling System | Smart cooling (Time & Temp. modes) |
| Mounting Material | Thermosetting and Thermoplastic resins |
| Embedded Process Storage | 100+ inlay formulas |
| Heating Power | 4 kW |
| Total Power Consumption | 4.5 kW |
| Power Supply | 220V, 50Hz |
| Dimensions (L×W×H) | 760 × 580 × 550 mm |
| Net Weight | 95 kg |
Features
High-capacity process storage
Custom Mold Compatibility
Precise Temperature Control
Durable Compact Design
Integrated Safety Mechanism
FAQs
1. What materials can be embedded using the Hot Mounting Press Machine ?
The Hot Mounting Press Machine is compatible with both thermosetting and thermoplastic resins, making it highly versatile. These materials are commonly used for preparing samples that require mechanical stability during microscopic analysis. The machine can handle delicate, irregular, or small specimens that might otherwise be difficult to mount securely. Once embedded, the specimens are well-protected for subsequent grinding, polishing, and imaging procedures. This ensures excellent edge retention, minimal deformation, and high-quality preparation for microstructural evaluation.
2. Is the Hot Mounting Press Machine a fully automatic system?
Yes, the Hot Mounting Press Machine is designed as a fully automatic system for ease of use. It incorporates a closed-loop control mechanism that seamlessly manages heating, pressurization, and cooling processes. Operators can initiate the complete cycle with a single touch on the touchscreen interface. This automation reduces manual intervention and operator fatigue while ensuring repeatable, high-quality results. It is especially beneficial for laboratories that require consistent output over large volumes of samples.
3. Can the Hot Mounting Press Machine embed multiple samples at once?
Yes, the Hot Mounting Press Machine supports quadruple-sample embedding in one operational cycle. This increases sample throughput significantly, particularly useful in time-sensitive laboratory environments. By embedding four samples at once, it doubles the efficiency compared to traditional dual-sample machines. This function is ideal for research labs, quality control facilities, and academic institutions with large sample processing needs. The design ensures uniform pressure and temperature distribution across all samples for reproducible results.
4. How does the cooling system work in the Hot Mounting Press Machine ?
The Hot Mounting Press Machine offers two intelligent cooling modes: Time Mode and Temperature Mode. In Time Mode, the system cools the mounted specimen for a user-defined duration regardless of final temperature. In Temperature Mode, cooling continues until a preset target temperature is reached, ensuring proper resin hardening. This flexibility allows users to tailor the cooling cycle based on resin type, specimen size, and lab workflow. Both modes help optimize productivity while ensuring excellent sample quality and repeatability.
5. Does the Hot Mounting Press Machine support custom molds and process storage?
Yes, the machine includes a standard ?30 mm mold and supports optional sizes of ?22 mm and ?45 mm. Custom mold sizes can also be accommodated upon request for specialized sample requirements. It features built-in memory capable of storing over 100 different mounting processes or inlay formulas. This allows users to quickly switch between settings for various resins or specimen types without reprogramming each time. Such flexibility enhances workflow efficiency and process standardization in multi-user or multi-purpose labs.
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