Pilot Standard Freeze Dryer LPFD-T2010

Introduction

Pilot Standard Freeze Dryer has an ice condenser capacity of 4 kg and features a single chamber. Its cold trap and freeze-drying chamber are all designed with 316L stainless steel to ensure cleanliness. The shelves are heated and cooled using a thermal conducting silicone oil medium that can resist temperatures from -100℃ to +600℃. Also, the chamber and shelves are treated with atomization and electrolysis to ensure no residue remains. Our freeze dryer is suitable for use in clean rooms and is suitable for small-scale laboratory freeze-drying processes.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Pilot Standard Freeze Dryer is ideal for small-scale laboratory freeze-drying, such as biological samples, vaccines, or experimental drugs. It is best suited for research institutions or R&D departments with low-volume requirements.

Specifications

Ice Condenser Capacity	4 kg
Condenser Temperature	- 86℃
Freeze Drying Area	0.256 m2
Cold Trap Volume	9 L
Chamber Type	Single
Max Number of Shelves	2
Shelf Temperature	- 60℃ to + 80℃
Shelf Size	325 × 400 mm
Shelf Spacing	100 (adjustable)
Shelf Heating and Cooling Method	Thermal conducting silicone oil medium
Number of Penicillin Bottles (Փ 16 mm)	470
External Valve	6 (customizable)
Capping Mode	Electric/no capping
Sterilization Method	H2O2/ Steam sterilization
Remote Control and Alarm	Supports 2G/4G//Wi-Fi
Inert Gas Filling	Sufficient amount and time for the program to run itself (optional)
Vacuum Sensor Type	Pirani vacuum sensor/capacitive vacuum sensor
Terminal Judgment Function	Pressure contrast method
Freeze Dryer Front Door Cover	Stainless steel/ plexiglass
Power	3800 W
Power Supply	220 V, 50 Hz
Dimensions	700 × 588 × 1600 mm

Features

Automatic and manual control

Advanced sensor

Two-stage rotary vane vacuum pump

Double anti-oil return device

Durable structure

Customization

FAQs

1. What is a Pilot Standard Freeze Dryer used for?

A Pilot Standard Freeze Dryer is used to bridge the gap between laboratory-scale testing and full-scale production. It helps validate freeze-drying protocols, optimize cycle parameters, and ensure repeatability. This makes it ideal for product development, formulation testing, and scale-up studies. It mimics industrial drying conditions for accurate process simulation.

2. What is the difference between pilot-scale and lab-scale freeze dryers?

Pilot-scale freeze dryers are larger, more robust, and equipped with features that simulate industrial drying environments. They support higher sample loads, multiple shelf configurations, and advanced monitoring systems. Lab-scale dryers are mainly for R&D and experimentation, while pilot-scale units assist in transitioning to commercial production. The latter also supports limited -compliant manufacturing.

3. Can a pilot-scale freeze dryer be used for production?

Yes, pilot-scale freeze dryers are often used for small-batch or clinical-stage production. They are suitable for producing trial batches of pharmaceuticals, vaccines, or biologics under real processing conditions. With the right configuration, they can meet regulatory and quality standards. This makes them valuable for pre-market releases or contract manufacturing.

4. What materials can be freeze-dried in these freeze dryers?

Pilot Standard Freeze Dryer is designed to handle a wide variety of materials. These include pharmaceutical formulations, sensitive biologicals, food samples, vaccines, and herbal or plant-based extracts. It is also used in diagnostics to preserve reagents or enzymes. Its versatility supports use across pharma, biotech, and food industries.

5. What types of vacuum sensors are commonly used?

Pilot Standard Freeze Dryer typically uses a Pirani and capacitive vacuum sensors for precise pressure measurement. These sensors help control critical drying stages by monitoring vacuum levels in real-time. The combination of both ensures accuracy across a wide pressure range. This results in more consistent drying cycles and better product quality.