Double-Sided Dip Coating Machine LDDM-T2010

Introduction

Double-Sided Dip Coating Machine supports adjustable coating thickness from 6 µm to 200 µm, with a maximum mechanical speed of 1 m/min. It is equipped with advanced a precision wire rod system, to ensure accurate coating thickness control. The coater operates with low-tension winding and unwinding, complemented by an infrared drying oven. Additionally, it supports continuous coating with an adjustable reel diameter up to 300mm and a guide roller width of 300mm, making it ideal for high-volume production.

This coating machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Double-Sided Dip Coating Machine is widely used in industries such as lithium-ion battery production, graphene films, ceramic films, high-end tapes, and other functional films.

Specifications

Maximum Mechanical Speed	1 m/min
Tension Magnitude	6 to 60 N
Air Source	0.5 to 0.8 MPa compressed air
Maximum Reel Diameter	300 mm
Guide Roller Width	300 mm
Deviation Correction Accuracy	± 0.5 mm
Coating Method	Dip coating
Coating Type	Continuous coating
Coating Accuracy	± 3 µm (negative slurry, 1000CP viscosity, 35.5% solid content, 80μm line rod specification)
Coating Thickness	Wet film thickness 6 to 200 µm (reference value, bar coating)
Covering Foil Thickness	0.1 mm to 1 mm
Infrared Drying Oven Heating Method	Carbon fiber infrared lamp heating
Infrared Drying Oven Air Volume	≤ 402 m3/h, Air valve adjustment
Infrared Drying Oven Temperature	≤ 150℃
Infrared Drying Oven Power	2 KW
Infrared Drying Oven Length	500 mm
Power	3 KW
Power Supply	AC 220 V, 50 Hz
Dimensions	980 × 750 × 1420 mm
Packaging Dimension	1690 × 1540 × 1880mm
Weight	540 kg
Gross Weight	712 kg

Features

Quick and efficient drying

Process correction device

Continuous dip coating on both sides

High production efficiency

Simple structure

Convenient operation

FAQs

1. What are the key factors to consider when selecting this coating machine for laboratory use?

When selecting this coating machine, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this coating machine be calibrated to ensure accurate results?

It is recommended to calibrate this coating machine at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this coating machine?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this coating machine be used with different types of samples, and are there any compatibility considerations?

Yes, this coating machine can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the coating machine malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.