Shredding Autoclave Machine LSHA-T2010

Introduction

Shredding Autoclave Machine combines an autoclave with an automatically controlled shredder for effective medical waste disposal. It is capable of processing 15 to 30 Kg/h of waste. it has a closed system design for sterilization and shredding of waste materials to ensure a clean and safe environment. It is integrated with an overload protection feature to prevent damage to the equipment.

It uses high-temperature and high-pressure steam to achieve effective sterilization of laboratory equipment, media, and waste. The advanced control system ensures thorough sterilization while preventing overheating or pressure buildup.

Applications

Shredding Autoclave Machine is an innovative technology for safe disposal of medical waste across medical centers, clinics, hospitals, and laboratories.

Specifications

Treatment capacity	15 to 30 Kg/h
Maximum working temperature	134 ℃
Working Pressure	0.22 Mpa
Temperature tolerance	± 1 ℃
Steam source pressure	0.4 to 0.6 MPa
Soften water supply	0.2 to 0.3 Mpa, 50 L per circle
Tap water supply	0.2 to 0.3 Mpa, 150 L per hour
Compressed air supply	0.6 to 0.8 Mpa，0.1m³/cycle
Crusher power	3 KW
Heating power	24 KW
Air Compressor power (Optional)	1200W
Product Dimension (L × B × H)	1800 × 1300 × 1900 mm
Packaging Dimension (L × B × H)	2400 × 1600 × 2300 mm
Net Weight	1650 Kg
Gross Weight	1800 Kg

Features

Sterilization and shredding in a closed container prevent release of hazardous agents

Involves shredding, steaming and high pressure for disinfecting the waste

Fully automated design for reducing manual handling and oversight

Space efficient design as it requires less installation space

Biaxial Rotary shear crusher blades are extremely durable

Timely disposal within location itself to avoid secondary infection during transportation

Transforms hazardous waste into ordinary waste with no harm

Reduces risk of healthcare workers and waste disposal personnel

Machine’s frame coated with anti-corrosion paint to ensure equipment’s longevity

FAQs

1. What is the recommended sterilization cycle for different types of laboratory materials?

The recommended cycle depends on the material type: 1) For glassware and heat-resistant materials: 121°C, 15-20 psi, for 15-20 minutes; 2) For liquid media: 121°C, 15-20 psi, for 20-30 minutes (longer for larger volumes); 3) For wrapped instruments: 121°C, 15-20 psi, for 25-30 minutes to ensure steam penetration; 4) For waste materials: 132°C, 30 psi, for 30 minutes for biohazardous waste; 5) For heat-sensitive materials: Use a lower temperature (115°C) for a longer duration (30 minutes) or a specialized cycle if available. Always refer to the material manufacturer's recommendations.

2. How to properly load the autoclave to ensure effective sterilization?

Proper loading is crucial: 1) Place items in a way that allows steam to circulate freely around all surfaces; 2) Avoid overloading the autoclave chamber, leaving at least 2-3 inches of space between items; 3) Stack items with openings facing downward to prevent water accumulation and ensure steam penetration; 4) Use autoclave-compatible containers and avoid sealing them tightly (leave lids loose or use vented caps); 5) Separate different types of materials if possible, especially liquids and solids; 6) Ensure that liquid containers are not filled more than 2/3 full to prevent boiling over.

3. What maintenance procedures are required for the autoclave?

Regular maintenance includes: 1) Draining and cleaning the water reservoir after each use to prevent mineral buildup; 2) Descaling the autoclave monthly (or more frequently in hard water areas) using a recommended descaling agent; 3) Inspecting the door gasket for wear, cracks, or damage and replacing it if necessary; 4) Checking the pressure relief valve and safety interlocks quarterly to ensure proper operation; 5) Cleaning the chamber interior with a mild detergent after each use; 6) Performing annual calibration of temperature and pressure gauges by qualified personnel; 7) Keeping a maintenance log to track all service activities.

4. How to troubleshoot if the autoclave fails to reach the desired temperature or pressure?

If temperature/pressure issues occur: 1) Check if the water level in the reservoir is sufficient; 2) Verify that the door is properly closed and sealed (check gasket for damage); 3) Inspect the heating element for signs of malfunction; 4) Check the pressure relief valve to ensure it is not stuck open; 5) Clean the steam vents and drains to remove any blockages; 6) Ensure the autoclave is properly grounded and the power supply is stable; 7) If the problem persists, do not use the autoclave and contact technical support immediately, as it may pose a safety risk.

5. What safety precautions should be followed when operating the autoclave?

Important safety precautions: 1) Never open the autoclave door while it is pressurized or during the sterilization cycle; 2) Allow the autoclave to cool down and depressurize completely before opening; 3) Wear heat-resistant gloves and eye protection when handling hot items; 4) Stand to the side of the autoclave when opening the door to avoid steam burns; 5) Never autoclave incompatible materials (such as volatile solvents, oils, or explosives); 6) Regularly test the autoclave's performance using biological indicators (spore tests) to ensure effective sterilization; 7) Familiarize yourself with the emergency stop procedures and location of safety devices.