Batch transfer hose pump

Introduction

A batch transfer hose pump, also known as a peristaltic pump or tube pump, is a pump that moves fluids through a flexible tube by the squeezing action of rotating rollers, and it is used for transferring, dosing, and dispensing liquids in laboratories, industry, food processing, and many other applications. The pump consists of a rotor with rollers that press against a flexible tube, and a housing that holds the tube; as the rotor turns, the rollers squeeze the tube in sequence, pushing the fluid through the tube, and the pumping action is gentle and does not contact the fluid, since the fluid only touches the tube, which makes the pump suitable for sterile, corrosive, and shear-sensitive fluids, and the flow rate is controlled by the rotor speed and the tube size, and the pump is self-priming and can run dry, and it can transfer, dose, and dispense fluids in batches. Batch transfer hose pumps are used in laboratories for transferring and dispensing media, buffers, and reagents, in biotechnology for sterile transfer of cultures and media, in the food and beverage industry for transferring juices, syrups, and ingredients, in the chemical industry for dosing and transferring chemicals, in pharmaceutical manufacturing, in water treatment for dosing chemicals, in printing for ink transfer, and for many other applications, and they are available in various sizes and configurations, with features such as adjustable speed, reversible operation, and different tube materials. With their gentle and contamination-free pumping, batch transfer hose pumps are versatile instruments for fluid transfer.

Batch Transfer peristaltic Hose Pump LBHP-T2010

Batch Transfer (peristaltic) Hose Pump is high flow rates fluids transfer unit, driven by the AC motor and the frequency converter control speed. Its maximum Flow rate is 1.5 to 9 L/min ...

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Batch Transfer peristaltic Hose Pump LBHP-T2011

Batch Transfer (peristaltic) Hose Pump is high flow rates fluids transfer unit, driven by the AC motor and the frequency converter control speed. Its maximum flow rate is 2.8 to 16.8 L/m...

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Standards

Complies with the above standards, but is not limited to them.

Features

1. Batch transfer hose pump for precise, controlled transfer of fluids in batches.

2. Peristaltic hose pump for accurate batch dosing and transfer of various fluids.

3. Suitable for chemical, pharmaceutical, food, water treatment, industrial and research.

4. Includes pump head, hose, controller, batch counter, drive and operation manual.

5. Supports precise batch fluid transfer for dosing, filling and process applications.

FAQ

Q1: What testing scenarios is this pump mainly applied to?

A: The batch transfer hose pump is used in chemical processing, pharmaceutical manufacturing, food and beverage, water treatment, industrial production, laboratories and research to precisely transfer fluids in controlled batches using peristaltic (hose) pump technology for accurate dosing, filling and process transfer applications where fluid containment and precision are important. It supports chemical dosing and batch transfer (acids, bases, solvents, reagents), pharmaceutical fluid transfer (product, intermediates, CIP solutions), food and beverage transfer (ingredients, flavorings, beverages), water treatment chemical dosing (coagulants, flocculants, disinfectants), industrial process fluid transfer, laboratory pilot-scale batch transfer, and filling/dispensing applications. The peristaltic hose pump design provides gentle pumping action, no fluid contact with pump parts (only the hose), accurate batch control, and ability to handle viscous, abrasive, shear-sensitive or corrosive fluids, making it suitable for a wide range of industrial and laboratory applications.

Q2: What standards does the pump comply with?

A: The batch transfer hose pump follows relevant ISO, ASTM and GB/T standards for industrial pumps and dosing equipment, including applicable pharmaceutical GMP standards (FDA, EU GMP, NMPA) for pharmaceutical use, 3-A or EHEDG standards for food and beverage use, and applicable industrial pump standards. The hardware complies with IEC 61010 safety standards and applicable industrial machinery safety standards (ISO 13849 for functional safety). Calibration should use gravimetric or volumetric verification with certified measurement equipment. For pharmaceutical/food use, wetted parts (hose) should be FDA/EC-compliant food-grade or pharmaceutical-grade materials. Users should verify compliance with specific industry requirements (pharmaceutical GMP, food 3-A, chemical ATEX for hazardous areas).

Q3: What is the warranty period for the whole pump and key components?

A: The whole batch transfer hose pump is covered by a 12-month warranty. The pump head, drive system, controller, batch counter and housing are covered, while hoses, seals and fuses are consumables or accessories. Damage from improper use, overpressure, hose failure or unauthorized repair is excluded. Extended service contracts may be available for this industrial equipment. Hose lifespan depends on fluid type, pressure and usage (typically 1000-10000 hours, but can be much shorter for abrasive or corrosive fluids).

Q4: Is this device difficult to operate? Is professional training required?

A: Operation requires trained industrial/laboratory personnel familiar with peristaltic pumps, fluid handling and batch control. We provide operation manuals, training and application support. Proper hose selection (material, size), pump calibration, batch programming, fluid handling, hose maintenance/replacement, safety procedures (pressure, chemical, hose rupture) and regulatory documentation are important for safe, accurate batch transfer.

Q5: What is the typical lead-time for order delivery?

A: Standard models require 7-30 working days. In-stock units can ship within 3-7 working days. Custom configurations or large built-to-order systems may require additional time, and we confirm the exact schedule before order confirmation.

Q6: Is regular calibration required? What is the recommended calibration cycle?

A: Flow rate/batch volume calibration (gravimetric or volumetric) recommended every 1-3 months for critical dosing, or per quality system. Hose condition inspection regularly (wear, swelling, cracking). Routine verification of batch accuracy. Full pump performance verification annually. Drive system maintained per manufacturer schedule. Hose replacement per schedule or when performance degrades (flow rate drop, pulsation increase, visible wear).

Q7: Are supporting consumables universal?

A: Hoses (various materials: natural rubber, EPDM, nitrile, silicone, PTFE-lined, food-grade, pharmaceutical-grade), seals, lubricants (for pump head, if required) and fuses are available from pump suppliers, though hose size/material should match the pump and fluid. Long-term consumable cost depends on hose replacement frequency (abrasive/corrosive fluids shorten hose life).

Q8: Can I customize parameters or supporting accessories?

A: Customization includes pump capacity (flow rate range), hose size/material (fluid compatibility), batch control (manual, programmable, PLC), drive type (AC, DC, servo), communication (4-20 mA, RS485, Ethernet), alarm features, mounting (bench, wall, skid), ATEX rating (for hazardous areas), food/pharmaceutical grade construction and accessories. Additional hoses, fittings and accessories can be ordered separately. Custom orders extend delivery lead-time.

Q9: Does the purchase include on-site installation and commissioning service?

A: Standard delivery includes the batch transfer hose pump and accessories with an operation manual. On-site installation, calibration and training are not included for standard orders but can be arranged at additional cost (recommended for industrial/pharmaceutical installations). Remote guidance is provided.

Q10: What types of fluids are compatible with this equipment?

A: The batch transfer hose pump transfers a wide range of fluids including chemicals (acids, bases, solvents, reagents), pharmaceutical fluids (products, intermediates, CIP solutions), food and beverage (ingredients, flavorings, beverages, dairy), water treatment chemicals (coagulants, flocculants, disinfectants, pH adjusters), industrial fluids (lubricants, coatings, adhesives), viscous fluids (up to high viscosity, peristaltic handles viscous well), abrasive fluids (slurries, suspensions - hose is the only wear part), shear-sensitive fluids (cell cultures, proteins - gentle peristaltic action), and corrosive fluids (use chemically resistant hose) within the fluid viscosity, flow rate, pressure and hose material compatibility specification. IMPORTANT: Hose material must be compatible with the fluid (incompatible hose can swell, degrade, rupture and contaminate the fluid). Users should select appropriate hose material for the fluid (natural rubber for general water-based, EPDM for acids/ketones, nitrile for oils/fuels, silicone for food/pharmaceutical, PTFE-lined for aggressive chemicals), verify hose compatibility with the fluid (consult chemical resistance chart, perform compatibility test if uncertain), calibrate the pump for the specific fluid (viscosity affects flow rate), program batch volume and flow rate per process requirements, inspect hose regularly for wear (swelling, cracking, discoloration, flow rate decrease), replace hose before failure (hose rupture can cause fluid spill and contamination), use proper safety measures (drip tray/containment for hazardous fluids, pressure relief, hose rupture detection), follow proper fluid handling procedures (PPE, ventilation for volatile/toxic fluids), and for pharmaceutical/food use, use FDA/EC-compliant hose and follow proper cleaning/SOP (hose can be cleaned in place or replaced between batches/products). The pump should be installed with proper mounting (secure, vibration isolation) and proper fluid connections (use appropriate fittings, avoid kinking the hose). The hose should not be kinked or sharply bent (can cause premature failure). The pump should not be run dry for extended periods (can damage hose - some peristaltic pumps can run dry briefly, but consult manufacturer). For abrasive fluids, hose life will be significantly shorter - monitor closely and have spare hoses. For high-pressure applications, use appropriate hose rating and pressure relief. The pump should have proper safety interlocks (guard interlock, motor overload, hose rupture detection for critical applications). Waste (spent hoses, fluid spills) should be disposed of per applicable chemical/hazardous waste regulations. The batch accuracy should be verified periodically (gravimetric verification is most accurate). For critical dosing applications, use calibration verification per batch or per shift.