Pilot Top Press Freeze Dryer LPFD-T2012

Introduction

Pilot Top Press Freeze Dryer features a condenser temperature of - 80°C and a condenser capacity of 40 kg/24 h. It includes an automatic recording function for the vacuum pump running time. The freeze dryer employs a hydraulic pressure-based cap seal method for reliable sealing. Its 7-inch touchscreen offers a user-friendly operation and precise monitoring. Our freeze dryer is ideal for pharmaceutical, biotech, and industrial-scale freeze-drying operations.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Pilot Top Press Freeze Dryer is ideal for large-scale pharmaceutical production, biological sample preservation, and vaccine storage. It is widely used in research laboratories, biotech industries, and drug manufacturing facilities. 

Specifications

Condenser Temperature	- 80℃
Condenser Capacity	40 kg/ 24 h
Condenser Volume	90 L
Freeze Drying Area	2 m2
Liquid Material Loading Capacity	90 L
Penicillin Bottle Capacity Φ 12 mm	14400 pieces
Penicillin Bottle Capacity Φ 16 mm	7800 pieces
Penicillin Bottle Capacity Φ 22 mm	4100 pieces
Display	Yes
Cooling Mode	Air cooling
Shelves	6 + 1 shelves
Shelves Dimension (L × W × H)	600 × 600 × 20 mm
Distance between Shelves	100 mm
Shelf Temperature	-50℃ to 70℃
Temperature Uniformity	± 1℃
Vacuum Degree	Less than 10
Vacuum Pump Speed	16.7 L/S
Final Vacuum	Up to 10 Pa
Noise	Less than 80 dB
Power	1600 W
Power Supply	380 V 50/60 Hz
Condenser Chamber Dimension (Փ × H mm)	360 × 910 mm
Drying Room Dimension (W × D × H)	680 × 895 × 820 mm
Exterior Dimension (W × D × H)	1260 × 3710 × 2476 mm
Packing Dimension (W × D × H)	1600 × 2050 × 2400 mm
Net Weight	2050 kg
Gross Weight	2400 kg

Features

Large condenser volume

-controlled operation

Heating defrost function

Stainless-steel chamber

Colorless transparent acrylic door

Oil change reminder function

FAQs

1. What are the key factors to consider when selecting this laboratory freeze dryer for laboratory use?

When selecting this laboratory freeze dryer, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this laboratory freeze dryer be calibrated to ensure accurate results?

It is recommended to calibrate this laboratory freeze dryer at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this laboratory freeze dryer?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this laboratory freeze dryer be used with different types of samples, and are there any compatibility considerations?

Yes, this laboratory freeze dryer can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the laboratory freeze dryer malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.

1. What is the condenser temperature and capacity of the Pilot Top Press Freeze Dryer ?

Pilot Top Press Freeze Dryer features a condenser temperature of -80°C, which ensures rapid and effective freezing of water vapor during the lyophilization process. Its condenser capacity is 40 kg per 24 hours, making it highly suitable for medium to large-scale industrial, pharmaceutical, and biotech applications where high throughput and consistent performance are essential.

2. What makes the sealing method of the Pilot Top Press Freeze Dryer reliable?

The sealing in the Pilot Top Press Freeze Dryer is achieved through a hydraulic pressure-based cap seal method, which ensures consistent and secure sealing of vials during the freeze-drying cycle. This method is known for its precision and durability, minimizing the risk of leaks or contamination, thereby maintaining the sterility and stability of sensitive pharmaceutical or biological samples.

3. How does the Pilot Top Press Freeze Dryer enhance user interaction and control?

The Pilot Top Press Freeze Dryer comes equipped with a 7-inch touchscreen display that offers intuitive navigation and clear visualization of process parameters. The -controlled operation enables advanced automation, data logging, and precise temperature and vacuum adjustments. Together, these features allow operators to monitor and manage the freeze-drying cycle in real-time with minimal effort, ensuring consistent results.

4. What is the vacuum performance of the Pilot Top Press Freeze Dryer ?

Pilot Top Press Freeze Dryer is capable of achieving a final vacuum level of up to 10 Pa, supported by a vacuum pump with a speed of 16.7 L/s. This strong vacuum performance is crucial for efficient sublimation during freeze-drying. It also helps to reduce drying time and protect thermally sensitive substances, making the unit ideal for biopharmaceutical and chemical applications.