Pilot Top Press Freeze Dryer LPFD-T2012

Introduction

Pilot Top Press Freeze Dryer offers 0.2 m² drying area and 10 Kg ice holding capacity. Our Pilot Top Press Freeze Dryer features a unique design with separate vacuum and cold trap chambers, which speeds up sublimation and improves moisture removal. A gas inlet with a 0.2µm filter allows inert gases like nitrogen to prevent sample contamination. The system supports three user access levels, each with a secure login and password. It is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Pilot Top Press Freeze Dryer  is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

Specifications

Drying Area	0.2 m²
Shelf Temperature	-50 to +60 ℃
Shelf Temperature Limit	Less than or Equal to -55℃ (no-load)
Shelf Temperature Uniformity	±1℃ (under stabilized state)
Shelf specification	335 × 300 mm
Number Of Shelves	2 Plus 1 Layers
Shelf Spacing	143 mm
Vial Loading Capacity Ø16	851
Vial Loading Capacity Ø22	448
Bulk Drug Loading Capacity	2 kg/batch
No-load Temperature	Min.to Less than or Equal - 86℃ (cold trap)
Ice Holding Capacity	10 Kg
24-hour Maximum Ice Holding Capacity	3 Kg
Cold Trap Volume	21Liters
No-load Vacuum Pressure	5 Pa
Ultimate Vacuum	1Pa
Cooling Method	Air Cooling
Ambient Temperature	Less than or Equal to 26℃
Installed Capacity	4.5 Kw (380V 50Hz)
Dimension	800 × 800 × 1550 mm
Weight	280 Kg

Features

Offline Data Access

Vacuum Pressure Safety

Silicone-Oil Heat Transfer

Vacuum Pump Hour Tracking

Continuous Data Monitoring

Customizable Recipe Storage

FAQs

1. What industries is the It Pilot Top Press Freeze Dryer mainly used for?

It Pilot Top Press Freeze Dryer is widely used in the pharmaceutical and biotechnology industries. It is especially suited for freeze-drying injectable drugs, vaccines, and other heat-sensitive biological materials that require gentle handling to preserve their effectiveness and stability. This equipment is ideal for small-scale testing, research and development, and pilot production. Its precise control over temperature and vacuum conditions helps ensure the quality and safety of valuable biological and pharmaceutical products during the freeze-drying process.

2. How does the separate vacuum and cold trap chamber design improve freeze-drying performance?

It freeze dryer features a distinctive design where the vacuum chamber and cold trap chamber are separated. This separation prevents the temperature of the cold trap from interfering with the sublimation process in the material chamber. As a result, sublimation the process where ice converts directly to vapor occurs faster and more efficiently. This leads to better moisture removal from the product and reduces overall drying time. Such improved drying efficiency is particularly important in pharmaceutical and biotech applications where product consistency and speed are critical.

3. What vacuum safety measures are included in the It Pilot Top Press Freeze Dryer?

Vacuum system integrity is crucial in freeze drying. The It freeze dryer continuously monitors the vacuum pressure in real time. If the vacuum pressure does not reach the preset target within a specified period, the system automatically shuts down the vacuum pump to prevent damage. Then, the solenoid valve opens to allow air into the chamber, stabilizing shelf temperatures under atmospheric pressure. This safety feature protects both the equipment and the samples from damage caused by vacuum failures, ensuring reliable operation and safeguarding sensitive materials throughout the drying cycle.

4. Can users customize and store freeze-drying recipes on this freeze dryer?

Yes, the It freeze dryer allows users to create, customize, and save multiple freeze-drying recipes. Each recipe can include detailed settings for temperature control stages and timing, enabling precise adjustment to match different product requirements. This customization supports repeatable and consistent freeze-drying cycles, which is essential for research, development, and production processes. Having the ability to store these recipes also streamlines workflow, reduces operator error, and enhances productivity by allowing quick setup of known protocols.

5. How does the It freeze dryer prevent contamination during the freeze-drying process?

To protect sensitive samples from contamination, the It freeze dryer includes a gas inlet fitted with a 0.2µm filter. This feature enables the introduction of inert gases, such as nitrogen, into the vacuum chamber while maintaining a sterile environment. By allowing controlled gas flow without introducing contaminants, this system prevents recontamination of the samples during drying or when the vacuum is broken. This is particularly important in pharmaceutical and biotech applications where product purity and sterility are critical.