Introduction

Metallographic Cutting Machine operates at a spindle speed of 2800 rpm for precise metal cutting. It features a high-speed thin-slice grinding wheel for clean straight cuts. An integrated cooling system prevents heat-induced material deformation. The threaded clamp and Y-axis manual feed ensure stable and controlled cutting. It is ideal for accurate metallographic specimen preparation in academic, industrial, and research laboratories.

This metallographic cutting machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Metallographic Cutting Machine is ideal for straight-line cutting of hard metal samples while maintaining structural integrity. It supports metallurgical analysis in academic labs, research facilities, and industrial units.

Specifications

Type Metallographic Cutting Machine
Cutting Method Manual, Y-axis feed
Cutting Disc Size Φ300 × 2 × Φ32 mm
Max. Cutting Section 55 × 55 mm
Spindle Speed 2800 r/min
Cutting Fixture Threaded clamp
Motor Power 2.2 kW
Input Power 380 V, 50 Hz, 8 A, Three-phase four-wire
Dimensions (L×W×H) 610 × 560 × 440 mm
Net Weight 80 kg

Features

Compact Structural Design

Corrosion Resistant Finish

Easy Maintenance Access

Heavy-Duty Build Quality

Quick Setup Mechanism

FAQs

1. What kind of materials can be cut with Metallographic Cutting Machine ?

The Metallographic Cutting Machine is purpose-built for cutting a wide range of hard metallic samples typically used in metallographic analysis and structural examination. It is particularly effective in handling tough materials such as stainless steel, cast iron, and various metal alloys without distorting their structure. The machine enables precise, straight-line cuts using a thin-slice grinding wheel, which minimizes mechanical stress and deformation. This feature is essential for preserving the microstructural integrity of specimens during preparation. As a result, it is highly suited for both routine and advanced metallographic testing in laboratory and industrial settings.

2. Does the machine come with a cooling system?

Yes, the Metallographic Cutting Machine comes equipped with an integrated water-based cooling system designed to control the heat generated during high-speed cutting operations. This cooling mechanism efficiently reduces the risk of thermal damage to the specimen, which is crucial for maintaining the structural fidelity of the sample during sectioning. The presence of this system allows for extended operation without compromising the quality of the cut. It also helps to prevent warping or microcracks that can arise due to heat buildup. This feature enhances the overall reliability and precision of the specimen preparation process.

3. Is this machine automatic?

No, the Metallographic Cutting Machine is a fully manual cutting machine, offering a Y-axis manual feed that gives the operator full control over cutting speed, pressure, and positioning. This level of control makes it ideal for applications requiring precision and careful handling, especially when working with delicate or high-value specimens. Unlike automatic systems, this manual configuration allows users to make real-time adjustments to ensure accurate sectioning. It also provides flexibility in handling various sample shapes and sizes. As such, it is a preferred option in environments where precision and user oversight are essential.

4. What is the cutting capacity of the machine?

The Metallographic Cutting Machine supports a cutting capacity of up to 55 mm × 55 mm in cross-section, making it suitable for a broad range of sample sizes encountered in metallographic studies. This generous capacity enables the machine to accommodate standard laboratory specimens as well as slightly larger industrial samples. Whether used for academic teaching, routine lab work, or advanced failure analysis, the machine provides enough versatility to meet diverse application needs. The cutting area is designed to provide stability during operation. This ensures consistent performance across repeated uses.

5. What type of clamp does it use?

The Metallographic Cutting Machine utilizes a reliable threaded clamp fixture that holds specimens firmly in place during the cutting process. This type of clamp ensures minimal vibration and movement, which is critical for maintaining cut accuracy and preventing user error. The robust fixture allows secure mounting of different sample types and sizes, providing versatility for various preparation needs. It also contributes to operator safety by preventing slippage during high-speed cutting. Overall, this clamping system enhances precision and stability throughout the cutting workflow.

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