Introduction
Bench Top Spray Dryer features a maximum sample feed of 500 mL/h. It has an integrated inert loop to provide closed loop circulation under inert conditions. This dryer features a 7-inch frequency. Its two fluid-nozzle design uses compressed gas to atomize liquid into fine droplets, enabling rapid and uniform drying. Our dryer is designed for safe and efficient drying of organic solvents and aqueous solutions.
This laboratory spray dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Our Bench Top Spray Dryer is used in pharmaceutical and food industries for producing uniform powder from heat-sensitive or solvent-based liquids. It is applied in material science and chemical labs for drying polymers, resins, and plant extracts.
Specifications
| Maximum Sample Feed | 500 mL/h |
| Minimum Sample Feed | 30 mL |
| Rated Airflow | 1.5 m³/min |
| Compatible Solvents | Methanol, Ethanol, Toluene, Hexane, Acetone, Ethyl acetate |
| Display | 7-inch |
| Min. Outlet Temperature | 40°C (related to the boiling point of the solvent) |
| Max. Inlet Temperature | 200°C |
| Temperature Precision | ± 1°C |
| Heater Power | 1500W |
| Nozzle Jet | Standard: 1.0 mm standard Optional: 0.5, 0.8, 1.5, 2.0 mm |
| Nozzle Type | Two fluid nozzle |
| Control | |
| Possible Particle Size Range | 1 to 25 μm |
| Mean Residence Time | 1.0 to 1.5 sec |
| Gas Type | N2 (for solvent) or Compressed air (for aqueous) |
| Gas Flow Rate | 200 to 1000 L/h, 0.5 to 2 bar |
| Spray Chamber Material | SUS304 Stainless steel |
| Cyclone Separator Material | SUS304 Stainless steel |
| Receiving Tank Material | SUS304 Stainless steel |
| Body Material | SUS304 Stainless steel |
| Seal of Cyclone/Cylinder | Silicone |
| Thermal Protection | Blower does not stop until temperature is below 90℃ |
| Deblocking | Automatic |
| Pump | Peristaltic pump |
| Power | 2500 W |
| Power Supply | 220 V single phase, 50 to 60 Hz |
| Spray Dryer Dimension | 800 × 550 × 900 mm |
| Inert Loop System Dimension | 900 × 800 × 900 mm |
| Spray Dryer Packing Dimension | 1000 × 810 × 1140 mm |
| Inert Loop System Packing Dimension | 1100 × 1000 × 1080 mm |
| Spray Dryer Weight | 141 kg |
| Inert Loop System Weight | 195 kg |
| Gross Weight | 336 kg |
Features
Glass drying chamber
Explosion-proof design
One-click operation
Fast set-up and easy cleaning
Integrated nozzle de-blocking mechanism
FAQs
1. How does the Bench Top Spray Dryer ensure safe operation with flammable solvents?
Safety is a key aspect of the Bench Top Spray Dryer , especially when working with volatile solvents like ethanol and methanol. The unit is equipped with a fully integrated inert loop system that circulates nitrogen gas within a closed loop. This setup eliminates the presence of oxygen during drying, thereby minimizing the risk of ignition and enabling safe processing of flammable organic materials.
2. What control features are available on the Bench Top Spray Dryer ?
Bench Top Spray Dryer features an advanced -based control system paired with a 7-inch touchscreen . This user interface displays all critical operating parameters, including inlet temperature, gas flow rate, pump speed, and nozzle de-blocking frequency. It supports one-touch operation, programmable settings, and real-time monitoring, ensuring easy and precise control over the drying process.
3. What is the particle size range produced by the Bench Top Spray Dryer ?
This spray dryer can produce fine, uniform particles within a size range of 1 to 25 microns. Such control over particle size makes the Bench Top Spray Dryer highly effective for applications requiring precise granule characteristics, including drug delivery systems, flavor encapsulation, and advanced material research where consistency is critical.
4. What makes the Bench Top Spray Dryer easy to maintain and clean?
The design of the Bench Top Spray Dryer emphasizes convenience and user-friendliness. It has a modular construction and a transparent glass drying chamber that allows users to easily inspect internal components. Cleaning is simplified through fast assembly and disassembly, and the built-in automatic nozzle de-blocking mechanism prevents clogging, reducing downtime and extending equipment life.
5. In which industries is the Bench Top Spray Dryer commonly used?
Bench Top Spray Dryer is widely used in industries such as pharmaceuticals, food and beverage, chemical engineering, and materials science. It is particularly valued in R&D environments where small sample quantities, controlled drying conditions, and accurate particle sizing are crucial for the development of formulations, product prototypes, or innovative chemical compounds.
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