Introduction

Pilot Top Press Freeze Dryer has 0.4 m² drying area and 10 Kg ice holding capacity. Our Pilot Top Press Freeze Dryer shelves use circulating fluid for even temperature control. Separating the vacuum chamber and cold trap speeds up sublimation and improves drying. The system tracks vacuum pump hours, and it can store 50 customizable recipes with real-time adjustments. Vacuum pressure is closely monitored to protect samples and ensure safety. It is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Pilot Top Press Freeze Dryer  is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

Specifications

Drying Area 0.4 m²
Shelf Temperature -50 to +60 ℃
Shelf Temperature Limit Less than or Equal to -55℃ (no-load)
Shelf Temperature Uniformity ±1℃ (under stabilized state)
Shelf specification 335 × 300 mm
Number Of Shelves 4 Layers
Shelf Spacing 65 mm
Vial Loading Capacity Ø16 1650
Vial Loading Capacity Ø22 870
Bulk Drug Loading Capacity 4 kg/batch
No-load Temperature Min.to Less than or Equal - 86℃ (cold trap)
Ice Holding Capacity 10 Kg
24-hour Maximum Ice Holding Capacity 3 Kg
Cold Trap Volume 21 Liters
No-load Vacuum Pressure 5 Pa
Ultimate Vacuum 1Pa
Cooling Method Air Cooling
Ambient Temperature Less than or Equal to 26℃
Installed Capacity 6.5 Kw (380V 50Hz)
Dimension 800 × 800 × 1550 mm
Weight 300 Kg

Features

7-Inch Touch Screen

Data-saving frequency

Hermetic compressors

Silicone-Oil Heat Transfer

Molded T-Structure Sealing

Secure Multi-Level User Access

Advanced Control System

FAQs

1. What makes the It Pilot Top Press Freeze Dryer ideal for pharmaceutical and biotech applications?

Pilot Top Press Freeze Dryer is specifically designed for use in the pharmaceutical and biotech industries. It is well-suited for freeze-drying injectable drugs, vaccines, and sensitive biological materials. The system ensures product safety and high-quality drying by offering precise temperature control through silicone-oil-based circulating shelves and close vacuum monitoring. Its ability to store multiple recipes and handle bulk drug or vial-based formats makes it ideal for small-scale production and process optimization before scaling up.

2. How does freeze dryer ensure accurate and even temperature control during the freeze-drying process?

Temperature control is critical for the freeze-drying of sensitive materials, and It addresses this with circulating heat transfer fluid inside the shelves. This design allows both heating and cooling to be applied uniformly across all layers, helping maintain consistent product temperature during each stage. The shelf temperature remains stable within ±1°C under steady-state conditions, which ensures better drying results and prevents damage to delicate samples.

3. What safety features are integrated into the It freeze dryer to protect both samples and the system?

Safety is built into multiple parts of the It freeze dryer. It features real-time vacuum pressure monitoring to detect system issues early. If the vacuum level doesn’t reach its setpoint in time, the system automatically shuts down the vacuum pump and opens a solenoid valve to equalize pressure, protecting both the machine and the samples. Additionally, a molded T-structure sealing system prevents leaks, and the compressor includes a restart delay and thermal overload protection to avoid overheating.

4. Can the freeze-drying process be customized or adjusted during operation?

Yes, the It freeze dryer offers high customization flexibility. Users can store up to 50 recipes, each with 36 temperature stages, and assign unique names to them. Time and temperature can be modified in real time while the process is running. The intelligent control system waits for temperature setpoints before starting countdowns, and it automatically adjusts the drying time if parameters are changed mid-process. This allows researchers and manufacturers to fine-tune freeze-drying protocols for different products.

5. What technical features and specifications make the It freeze dryer suitable for lab-scale or pilot-scale work?

The freeze dryer is designed for efficient lab or pilot-scale use. It has a 0.4 m² drying area, 10 kg ice holding capacity, and can handle both vials (up to 1,650 with Ø16mm) and bulk drug loads of 4 kg per batch. It reaches vacuum levels as low as 1 Pa and cold trap temperatures down to -86°C. The compact unit is easy to install in a standard lab, and its air-cooling system ensures quiet and stable operation. Combined with user access control and a 7-inch touchscreen for easy monitoring, it offers a complete package for advanced freeze-drying needs.

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