Pilot Top Press Freeze Dryer LPFD-T2013

Introduction

Pilot Top Press Freeze Dryer has 0.3 m² drying area and 10 Kg ice holding capacity. It features a compact, integrated modern design and comes with a 7-inch touch screen that displays real-time data such as vacuum pressure, cold trap temperature, and shelf temperatures. Data is recorded every minute and can be saved, printed, or analysed offline. It has two imported hermetic compressors using eco-friendly refrigerants, offering fast cooling with low noise and vibration. Our Pilot Top Press Freeze Dryer is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Pilot Top Press Freeze Dryer is used in pharmaceutical and biotech industries for freeze-drying injectable drugs, vaccines, and heat-sensitive biological materials.

Specifications

Drying Area	0.3 m²
Shelf Temperature	-50 to +60 ℃
Shelf Temperature Limit	Less than or Equal to -55℃ (no-load)
Shelf Temperature Uniformity	±1℃ (under stabilized state)
Shelf specification	335 × 300 mm
Number Of Shelves	3 Plus 1 Layers
Shelf Spacing	90 mm
Vial Loading Capacity Ø16	1240
Vial Loading Capacity Ø22	650
Bulk Drug Loading Capacity	3 kg/batch
No-load Temperature	Min.to Less than or Equal - 86℃ (cold trap)
Ice Holding Capacity	10 Kg
24-hour Maximum Ice Holding Capacity	3 Kg
Cold Trap Volume	21Liters
No-load Vacuum Pressure	5 Pa
Ultimate Vacuum	1Pa
Cooling Method	Air Cooling
Ambient Temperature	Less than or Equal to 26℃
Installed Capacity	5.5 Kw (380V 50Hz)
Dimension	800 × 800 × 1550 mm
Weight	290 Kg

Features

Vacuum Safety Control

Detailed Data Logging

Customizable Recipe Storage

Advanced Control System

Inert Gas Inlet with 0.2µm Filter

Endpoint Detection of Drying process

FAQs

1. What are the main features of the It Pilot Top Press Freeze Dryer, and how do they benefit the freeze-drying process?

It Pilot Top Press Freeze Dryer offers several advanced features designed to improve freeze-drying efficiency and product quality. It has a vacuum safety control system that continuously monitors vacuum pressure and can automatically shut down to protect the system if the vacuum level is not reached. It supports detailed data logging, recording real-time data such as vacuum pressure and temperature every minute, which can be saved and analysed offline for process optimization. The freeze dryer also allows customizable recipe storage with up to 50 recipes and 36 temperature stages per recipe, enabling precise control and repeatability. Its advanced control system ensures smooth automatic or semi-automatic operation. Additionally, the system includes an inert gas inlet with a 0.2µm filter to prevent sample contamination and an endpoint detection feature to accurately identify when drying is complete. These features collectively make freeze-drying safer, more precise, and easier to monitor.

2. What are the specifications of the It Pilot Top Press Freeze Dryer that make it suitable for pharmaceutical and biotech applications?

It Pilot Top Press Freeze Dryer has a drying area of 0.3 m² and an ice holding capacity of 10 Kg, suitable for small to medium batch processing. It features shelves that can be controlled from -50 to +60 ? with uniform temperature distribution within ±1?, ensuring consistent drying. The shelf spacing of 90 mm and multiple layers allow loading of up to 1240 vials of Ø16 mm size or 650 vials of Ø22 mm size, accommodating a variety of sample volumes. It has a cold trap with a volume of 21 Liters that reaches temperatures as low as -86?, efficiently capturing moisture. The system operates at an ultimate vacuum of 1 Pa and uses air cooling for stable performance. Its compact dimensions and weight of 290 Kg make it a reliable and space-efficient choice. These specifications support the safe freeze-drying of heat-sensitive biological materials, vaccines, and injectable drugs commonly handled in pharmaceutical and biotech industries.

3. How does the real-time data monitoring and offline data access enhance the usability of the It Pilot Top Press Freeze Dryer?

Real-time monitoring allows users to see critical parameters such as vacuum pressure, cold trap temperature, and shelf temperatures during the freeze-drying process via a 7-inch touchscreen. This immediate feedback helps operators make timely adjustments to ensure optimal drying conditions. Data is saved every minute, providing a detailed freeze-drying curve for each batch. The ability to access this data offline means users can analyse, print, and store records easily for quality control, regulatory compliance, and process improvement without needing continuous system access. This combination of real-time visibility and offline data management makes the freeze dryer both user-friendly and efficient for detailed process tracking.

4. What roles do the two imported hermetic compressors and eco-friendly refrigerants play in the It Pilot Top Press Freeze Dryer?

The two imported hermetic compressors work together to provide fast and efficient refrigeration, crucial for maintaining the cold trap and shelf temperatures needed for freeze-drying. One compressor refrigerates the other, which enhances cooling capacity and system reliability. Using eco-friendly refrigerants ensures the system meets international safety and environmental standards, reducing its carbon footprint and making it safer to operate. The compressors also operate with low noise and vibration, contributing to a stable, smooth, and quiet working environment. This efficient refrigeration system is vital for rapid moisture removal and maintaining sample integrity during freeze-drying.

5. What types of products and industries are best suited for using the It Pilot Top Press Freeze Dryer?

It Pilot Top Press Freeze Dryer is ideal for pharmaceutical and biotechnology companies that need to freeze-dry temperature-sensitive products. It is commonly used for lyophilizing injectable formulations, vaccines, and various biological materials that require careful handling to preserve their stability and potency. The system’s precise temperature control, vacuum safety features, and contamination prevention mechanisms make it particularly suited for products that demand high-quality standards and regulatory compliance. It is perfect for small-scale testing, research, and development before scaling up to large production batches.