Pilot Standard Freeze Dryer LPFD-T2011

Introduction

Pilot Standard Freeze Dryer has a 9 kg ice condenser capacity and a dual-chamber design. It features a Pirani vacuum sensor or capacitive vacuum sensor for optimal performance. This freeze dryer uses a silicone oil medium for heating/cooling and has an anti-residue chamber surface treatment. Additionally, it supports 3+1 shelves, with each shelf sized at 340 × 500 mm and spacing of 100 mm. Our freeze dryer is suitable for medium-scale production in various industries and laboratories.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Pilot Standard Freeze Dryer is suitable for medium-scale production in pharmaceutical or biotech labs, handling a higher sample load. It is used for pilot testing and pre-commercial batch production of injectable drugs.

Specifications

Ice Condenser Capacity	9 kg
Condenser Temperature	- 86℃
Freeze Drying Area	0.512 m2
Cold Trap Volume	15 L
Chamber Type	Double
Max Number of Shelves	3 + 1
Shelf Temperature	- 60℃ to + 80℃
Shelf Size	340 × 500 mm
Shelf Spacing	100 (adjustable)
Shelf Heating and Cooling Method	Thermal conducting silicone oil medium
Number of Penicillin Bottles (Փ 16 mm)	1175
External Valve	12 (customizable)
Capping Mode	Hydraulic system capping device/no capping
Sterilization Method	H2O2/ Steam sterilization
Remote Control and Alarm	Supports 2G/4G//Wi-Fi
Inert Gas Filling	Sufficient amount and time for the program to run itself (optional)
Pipeline Diameter	Փ 89 mm
Vacuum Sensor Type	Pirani vacuum sensor/capacitive vacuum sensor
Terminal Judgment Function	Pressure test/pressure contrast method
Freeze Dryer Front Door Cover	Stainless steel/plexiglass
Power	5500 W
Power Supply	380 V, 50 Hz
Dimensions	1030 × 700 × 1630 mm

Features

Automatic and manual control

Dual compressors

Cascade Refrigeration method

Double anti-oil return device

Durable structure

FAQs

1. What is a Pilot Freeze Dryer used for?

A Pilot Freeze Dryer is used to bridge the gap between laboratory-scale testing and full-scale production. It helps validate freeze-drying protocols, optimize cycle parameters, and ensure repeatability. This makes it ideal for product development, formulation testing, and scale-up studies. It mimics industrial drying conditions for accurate process simulation.

2. What is the difference between pilot-scale and lab-scale freeze dryers?

Pilot-scale freeze dryers are larger, more robust, and equipped with features that simulate industrial drying environments. They support higher sample loads, multiple shelf configurations, and advanced monitoring systems. Lab-scale dryers are mainly for R&D and experimentation, while pilot-scale units assist in transitioning to commercial production. The latter also supports limited -compliant manufacturing.

3. Can a pilot-scale freeze dryer be used for production?

Yes, pilot-scale freeze dryers are often used for small-batch or clinical-stage production. They are suitable for producing trial batches of pharmaceuticals, vaccines, or biologics under real processing conditions. With the right configuration, they can meet regulatory and quality standards. This makes them valuable for pre-market releases or contract manufacturing.

4. What materials can be freeze-dried in these freeze dryers?

Pilot Standard Freeze Dryer is designed to handle a wide variety of materials. These include pharmaceutical formulations, sensitive biological, food samples, vaccines, and herbal or plant-based extracts. It is also used in diagnostics to preserve reagents or enzymes. Its versatility supports use across pharma, biotech, and food industries.

5. What types of vacuum sensors are commonly used?

Pilot Standard Freeze Dryer typically uses a Pirani and capacitive vacuum sensors for precise pressure measurement. These sensors help control critical drying stages by monitoring vacuum levels in real-time. The combination of both ensures accuracy across a wide pressure range. This results in more consistent drying cycles and better product quality.