Doctor Blade Coating Machine LDCM-T2010

Introduction

Doctor Blade Coating Machine with a continuously variable motor that allows fine control over the coating speed, achieving a maximum speed of 100 mm/s. It features a coating platform made of durable aluminium with a size of 500 mm x 300 mm.  The coater has an embedded water cooling pipeline for platform temperature regulation. Additionally, it includes features such as dustproof and heat preservation capabilities. Our coater is an efficient and reliable tool for laboratory-based film coating applications.

This coating machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Doctor Blade Coating Machine is used in industries like semiconductor manufacturing, battery production, and optics to apply uniform coatings with exact thickness control.

Specifications

Coating Speed	0 to 100 mm/s adjustable
Coating Platform Material	Aluminium
Coating Platform Dimensions	500 × 300 mm
Water Cooling	Embedded water cooling pipeline
Rolling Diameter	≤ 160 mm
Film Applicator Sides	Four-sided
Film Applicator Sides Thickness	0.005 mm, 0.010 mm, 0.015 mm, 0.020 mm
Doctor Blade Width	220 mm
Water Cooling Interface	Ф 8 Quick connector
Power	150 W
Voltage	AC 220 V, 50 Hz
Dimensions (Closed Cover)	1180 × 300 × 310 mm
Packaging Dimension	1670 × 560 × 660 mm
Net Weight	100 kg
Gross Weight	155 kg

Features

Stainless steel scraper

Adjustable coating speed

Rewinding and unwinding device

Stepless speed motor

Automatic feedback control

FAQs

1. What are the key factors to consider when selecting this coating machine for laboratory use?

When selecting this coating machine, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this coating machine be calibrated to ensure accurate results?

It is recommended to calibrate this coating machine at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this coating machine?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this coating machine be used with different types of samples, and are there any compatibility considerations?

Yes, this coating machine can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the coating machine malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.