Introduction
Metallographic Cutting Machine is equipped with advanced a 350 mm cutting disc for accurate operations. It efficiently cuts round rods up to φ100 mm in diameter, catering to diverse material requirements. The machine offers 9 cutting modes, designed to handle varying material hardness levels with reliability. Its advanced automatic control ensures fully automated and consistent cutting performance. Enhanced with lighting for better visibility, it is ideal for metallurgy, aerospace, and automotive applications.
This metallographic cutting machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Our Metallographic Cutting Machine is designed for efficient sample preparation in metallography. It delivers precise cutting of materials such as steel and iron, with automatic operation and adjustable settings for enhanced control.
Specifications
| Cutting Disc | 350 × 2.5 × 32 mm |
| Spindle Speed | 2800 rpm |
| Feed Speed | 0.01 to 3 mm/s (Adjustable) |
| Cutting Stroke (Y Axis) | 220 mm |
| Maximum Cut Sample | φ 100 mm (Round Rods) |
| Maximum Clamping Distance | 128 mm |
| Working Table Size | 333 × 240 mm |
| Cutting Clamp | Fast push-pull type |
| Cutting Clamp Height | 60 mm |
| Control | touch screen, button |
| Lighting | lighting |
| Circulating Water Tank | 40 L |
| Emergency Brake | Abrupt stop switch |
| Motor Power | 4 kW |
| Power Supply | AC380V, 50 Hz |
| Foot Center Distance | 830 × 710 mm |
| Overall Dimension | 960 × 890 × 725 mm |
| Weight | 200 kg |
Features
Automatic operation with adjustable settings
Vibration cutting prevents overheating samples
Manual operation available anytime
Independent movement for larger samples
Quick clamping for easy loading
Closed structure with clear visibility
FAQs
1. What are the key factors to consider when selecting this metallographic cutting machine for laboratory use?
When selecting this metallographic cutting machine, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.
2. How often should this metallographic cutting machine be calibrated to ensure accurate results?
It is recommended to calibrate this metallographic cutting machine at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.
3. What are the common maintenance procedures required for this metallographic cutting machine?
Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.
4. Can this metallographic cutting machine be used with different types of samples, and are there any compatibility considerations?
Yes, this metallographic cutting machine can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.
5. What should be done if the metallographic cutting machine malfunctions or produces inconsistent results?
If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.
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