Metallographic Cutting Machine LMCM-T2011

Introduction

Metallographic Cutting Machine has variable spindle speeds from 500 to 3000 rpm, with optional speeds up to 5000 rpm. It incorporates a high-speed spindle and a thin cutting blade, enabling precision cutting of small parts. The cutting stroke extends to 200 mm, with an impact cutting distance ranging from 0.1 to 2 mm. Emergency stop buttons ensure immediate shutdown, enhancing operator safety. This machine is ideal for precision cutting in research, quality control, and industrial applications.

This metallographic cutting machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Metallographic Cutting Machine is well-suited for industrial applications, especially where precise cuts of hard materials are required, such as in automotive and aerospace component testing.

Specifications

Cutting Disc	200 × 32 × 0.9 mm
Spindle Speed	500 to 3000 rpm (optional 500 to 5000)
Feed Speed	0.01 to 3 mm/s
Manual Feed Speed	0 to 15 mm/s
Backward Speed	0 to 15 mm/s
Impact Cutting Distance	0.1 to 2 mm
Cutting Stroke (Y-axis)	200 mm
Max Cut Diameter	60 mm
Clamping Table Length	150 mm
Clamping Table Width	200 mm
Motor	Servo, 1.1 kW
Usage Method Data	Stores up to 12 types
Power Supply	AC220V, 50 Hz
Dimensions	750 × 860 × 430 mm
Weight	126 kg

Features

Automatic sample detection and stop

Stores up to 99 cutting processes

Transparent cover ensures operator safety

Durable high-quality construction

Easy parameter setting and saving

FAQs

1. What are the key factors to consider when selecting this metallographic cutting machine for laboratory use?

When selecting this metallographic cutting machine, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this metallographic cutting machine be calibrated to ensure accurate results?

It is recommended to calibrate this metallographic cutting machine at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this metallographic cutting machine?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this metallographic cutting machine be used with different types of samples, and are there any compatibility considerations?

Yes, this metallographic cutting machine can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the metallographic cutting machine malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.