Introduction
Dual Disc Grinding and Polishing Machine has a disc diameter of 254 mm for varied sample sizes. The grinding speed adjusts from 5 to 1500 rpm to suit different materials. Sample discs rotate between 30 to 200 rpm with reversible direction for flexible use. It features pneumatic multi-point and electric center pressurization for stable sample holding. Perfect for quality control and material research in metallurgy and manufacturing industries.
This grinding and polishing machine is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Our Dual Disc Grinding and Polishing Machine is designed for precise sample preparation and analysis of steel, iron, and other materials, ensuring efficiency in material research and quality testing.
Specifications
| Disc Diameter | Φ254 mm (optional: Φ200, Φ230, Φ300) |
| Number of Grinding Discs | 2 (Dual disc) |
| Speed Range | 5 to 1500 rpm |
| Sample Disc Diameter | 160 mm (customizable) |
| Sample Disc Speed | 30 to 200 rpm, forward/backward switchable |
| Control Mode | Touch screen + |
| Pressure Mode | Pneumatic multi-point + electric center pressurization |
| Rotation Direction | Counterclockwise/clockwise, automatic positive/negative switch |
| Sample Plate Aperture | Φ30 mm 6 holes (optional: 8 holes, Φ20 mm, Φ40 mm, Φ50 mm) |
| Center Pressure | 300 N |
| Single Sample Pressure | 1 to 40 N (6 holes) / 1 to 60 N (8 holes, optional) |
| Manual Mode Parameters | 30 sets selectable |
| Automatic Mode Processes | 99 sets, each with 10-step process flow |
| Sample Grinding Thickness Control | Accuracy 0.01 mm |
| Air Source Pressure | 0.6 MPa |
| Grinding Head Locking Method | Electromagnetic automatic |
| Drip Dispenser | 1 channel standard, 6 channel optional |
| Motor power | 1KW × 2 |
| Power Supply | AC 220 V, 50 Hz, 2 kW |
| Overall Dimensions | 760 × 730 × 700 mm |
| Weight | 74 kg |
| Packaging Dimension | 830 × 820 × 860 mm |
| Gross Weight | 121 Kg |
Features
User-Friendly Touch Screen
Infinitely Variable Rotation
Three Flexible Working Modes
Automatic Process Storage
Electromagnetic Locking System
Optional Remote Operation
FAQs
1. What materials can the Dual Disc Grinding and Polishing Machine handle effectively?
effectively? The Dual Disc Grinding and Polishing Machine can process a variety of metals, ceramics, and composites. It is designed to manage both hard and soft samples, providing consistent surface finish quality. The machine’s adjustable speed and pressure settings allow customization based on material hardness. This versatility makes it suitable for diverse metallographic preparation needs.
2. How does the Dual Disc Grinding and Polishing Machine ensure uniform sample preparation?
Dual Disc Grinding and Polishing Machine uses independent motor control and precise speed adjustment to maintain consistent grinding and polishing. The sample plate center loading and fixed sample holders ensure that each sample is processed evenly. This design minimizes uneven wear or surface distortion. As a result, users obtain flat, smooth surfaces ideal for microscopic analysis.
3. What safety features are included with the Dual Disc Grinding and Polishing Machine?
The Dual Disc Grinding and Polishing Machine includes electromagnetic automatic locking for grinding heads, reducing manual handling risks. The quick start and stop function enhance operator safety by allowing fast machine response. The touch screen interface provides clear control options, preventing accidental parameter changes. These features collectively improve user safety during operation.
4. Can the Dual Disc Grinding and Polishing Machine handle multiple samples simultaneously?
The Dual Disc Grinding and Polishing Machine supports loading six samples at once, with options for customization. Independent loading prevents cross-contamination and allows individual sample control. This capability increases throughput and efficiency in busy laboratory settings. It is ideal for labs that require repetitive, high-volume sample preparation.
5. How does the Dual Disc Grinding and Polishing Machine handle different grinding and polishing processes?
Dual Disc Grinding and Polishing Machine supports four working modes, including fully automatic and manual control options. machine allows customization of speed, rotation direction, and duration for each grinding and polishing step, adapting to various materials and finishes. The automatic drip device manages lubrication precisely based on process requirements. This ensures the machine delivers consistent, high-quality results across different sample preparation needs.
6. What maintenance is required to keep the Dual Disc Grinding and Polishing Machine in optimal condition?
Dual Disc Grinding and Polishing Machine requires routine cleaning of the grinding discs and polishing cloths to ensure consistent operation. system includes an electromagnetic locking mechanism that simplifies maintenance by eliminating the need for manual adjustments. It’s important to inspect the drip system regularly to confirm smooth liquid delivery during use. These simple practices help extend the equipment’s service life and preserve the quality of every sample preparation cycle.
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