Introduction

Automatic Homogenizer Machine is a high-efficient and environment friendly fully automatic unit. Features double stage for high fat content with 3000 gear box, and high-pressure pump and homogenizing valve to ensure uniform and stable operation. With analogue high-pressure gauge and pressure transmitter and transducers, this unit offers high pressure homogenization. This laboratory homogenizer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Homogenizer Machine is used for emulsifying, suspending, grinding, dispersing, and dissolving of materials and liquids across dairy, beverage industry, pharmaceutical, chemical industry, textile, biochemical engineering etc.

Specifications

Operation mode Hydraulic operation
Sample size 1 to 10 µ
Production capacity 300 L/hr
Maximum working pressure 200 Bar
Working pressure 150 to 180 Bar
Working temperature 50 to 80°C
Viscosity 0.2 to 2 µ
Sample temperature < 90°C
Stage Double stage
Speed 1400 rpm
Power supply 380 V 50 Hz, 3 phase
Power 22 kW
Dimension (W×D×H) 1470×960×1280 mm
Packaging dimension (W×D×H) 1500×990×1400 mm
Net weight 1500 kg
Gross weight 1580 kg

Features

Double stage comprised homogenizer machine

300 l/hr of production capacity

Fully automatic energy efficient unit

Channel steel base with heavy duty motor

2-stage gear box for two stages of speed change

High pressure pump for crushing and emulsification

Homogenizing valve for effective pressure result

Analogue high-pressure gauge for monitoring

Pressure transmitter and transducer for effective results

High-efficient and environment friendly homogenizer

FAQs

1. What are the key factors to consider when selecting this laboratory homogenizer for laboratory use?

When selecting this laboratory homogenizer, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this laboratory homogenizer be calibrated to ensure accurate results?

It is recommended to calibrate this laboratory homogenizer at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this laboratory homogenizer?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this laboratory homogenizer be used with different types of samples, and are there any compatibility considerations?

Yes, this laboratory homogenizer can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the laboratory homogenizer malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.

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