Introduction

Stainless Steel Fermenter is a high-performance fermenter with 50L working volume, designed specifically for bacterial cell culture at pilot scale. Featuring a robust jacketed stainless steel vessel, this system ensures stable and uniform temperature control. Integrated with advanced automation, it provides precise regulation of pH, dissolved oxygen, and agitation speed. The fermenter’s low-shear impeller design promotes efficient mixing while safeguarding product integrity. Our Stainless Steel Fermenter is ideal for antibiotic production, fermentation-based enzyme synthesis, and vaccine manufacturing with bacterial systems.

This fermenter is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Stainless Steel Fermenter is ideal for high-density bacterial fermentation, recombinant protein production, antibiotic biosynthesis, and vaccine antigen generation. It is particularly suited for scaling up microbial strain development and optimizing fermentative processes, making it a reliable choice for research, development, and pilot-scale manufacturing in microbiology and biotechnology sectors.

Specifications

Working Volume 50 L
Vessel Material Jacketed stainless steel
Agitation Type Low-shear impeller, variable speed
Temperature Control Jacketed with control
Termperature Range 5 to 55⁰C
pH Control Range 2.0 to 12.0
DO Control Range 0 to 100% air saturation
Agitation Speed Range 50 to 400
Cleaning System /
Tank Pressure 0 to 0.2 MPa
Control System Siemens with touchscreen
Ports Sampling, pressure relief, gas inlet/outlet
Gross Weight 250 Kg

Features

Automated control of temperature, pH, and DO

Clean-in-place () and steam-in-place () capability

Integrated ports 

Robust sealing mechanism 

FAQs

1. What are the key factors to consider when selecting this fermenter for laboratory use?

When selecting this fermenter, key factors include: 1) The instrument's precision and accuracy to meet experimental requirements; 2) Compatibility with the types of samples and applications you will be working with; 3) Ease of use and maintenance requirements; 4) Safety features to protect operators and samples; 5) Calibration and certification requirements; 6) Cost-effectiveness and long-term reliability; 7) Technical support and service availability from the supplier. Evaluating these factors ensures that the instrument meets your laboratory's specific needs.

2. How often should this fermenter be calibrated to ensure accurate results?

It is recommended to calibrate this fermenter at least once every 6-12 months under normal usage conditions. More frequent calibration (every 3-6 months) may be necessary if: 1) The instrument is used continuously for extended periods; 2) It is exposed to harsh environmental conditions (temperature fluctuations, humidity, dust); 3) It is used for critical applications requiring high precision; 4) The instrument has been moved or subjected to physical shock; 5) Calibration checks indicate significant deviations from standard values. Always follow the manufacturer's calibration guidelines.

3. What are the common maintenance procedures required for this fermenter?

Common maintenance procedures include: 1) Regular cleaning of the instrument's exterior and sample contact surfaces to prevent contamination and ensure proper operation; 2) Inspection of moving parts (if applicable) for wear and lubrication as recommended by the manufacturer; 3) Replacement of consumable parts (filters, bulbs, reagents) according to usage guidelines; 4) Verification of performance parameters (temperature, pressure, voltage) regularly; 5) Storage of the instrument in a clean, dry environment when not in use; 6) Keeping a maintenance log to track service activities and identify potential issues early; 7) Following the manufacturer's specific maintenance schedule for optimal performance and longevity.

4. Can this fermenter be used with different types of samples, and are there any compatibility considerations?

Yes, this fermenter can be used with a variety of sample types, but compatibility considerations are important: 1) Check if the instrument's materials are compatible with the chemical composition of your samples (avoid corrosive or reactive substances that may damage the instrument); 2) Ensure that the sample volume and concentration are within the instrument's recommended range; 3) For biological samples, consider sterility requirements and potential cross-contamination risks; 4) For volatile or hazardous samples, ensure proper ventilation and safety precautions are in place; 5) Consult the manufacturer's documentation for specific sample compatibility guidelines, and perform compatibility tests with new sample types before regular use.

5. What should be done if the fermenter malfunctions or produces inconsistent results?

If malfunctions or inconsistent results occur: 1) First, check the instrument's user manual for troubleshooting guidelines specific to the issue; 2) Verify that the instrument is properly calibrated and within its calibration period; 3) Inspect for obvious issues such as loose connections, damaged parts, or incorrect settings; 4) Clean the instrument thoroughly to remove any contamination that may affect results; 5) Repeat the experiment with a known standard sample to determine if the issue is with the instrument or the sample; 6) If the problem persists, discontinue use of the instrument to prevent further damage or inaccurate results; 7) Contact technical support or a qualified service technician for diagnosis and repair, providing details of the issue and any troubleshooting steps already performed.

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