Pilot Standard Freeze Dryer LPFD-T410

Introduction

Pilot Standard Freeze Dryer drying area and 6 Kg ice holding capacity. The shelves circulate heat transfer fluid, and a special silicone-oil-based system gives the shelves high temperature accuracy. Real-time graphs show system performance and users can export freeze-drying data and create reports easily. The refrigeration system uses two imported hermetic compressors. Eco-friendly refrigerants are used the system runs quietly with low vibration. Our Pilot Standard Freeze Dryer is used for small-scale testing and preservation of medicines, food, and biological samples before large-scale production.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Pilot Standard Freeze Dryer is used for small-scale testing and preservation of medicines, food, and biological samples before large-scale production.

Specifications

Drying Area	0.16 ㎡
Shelf Temperature	-45 to +50 ℃
Shelf Temperature Limit	Less than or Equal to -55℃ (no-load)
Shelf Temperature Uniformity	±1℃ (under stabilized state)
Shelf specification	260 × 300 mm
Number Of Shelves	2 Plus 1 Layers
Shelf Spacing	93 mm
Vial Loading Capacity Ø16	700
Vial Loading Capacity Ø22	300
Bulk Drug Loading Capacity	1.6kg/batch
No-load Temperature	Min.to Less than or Equal - 70℃ (cold trap)
Ice Holding Capacity	6 Kg
24-hour Maximum Ice Holding Capacity	2 Kg
No-load Vacuum Pressure	5 Pa
Ultimate Vacuum	1Pa
Cooling Method	Air Cooling
Ambient Temperature	Less than or Equal to 26℃
Installed Capacity	2.7 Kw (220V 50Hz)
Dimension	800 × 550 mm
Weight	140 Kg

Features

system

Data-saving frequency

Vacuum pressure control valve

Operates with low noise and vibration

Stores up to 50 customizable recipes with different names

FAQs

1. What is the drying capacity and shelf configuration of the It Pilot Standard Freeze Dryer?

It Pilot Standard Freeze Dryer offers a drying area of 0.16 square meters, which is suitable for small-scale laboratory or pilot production use. It has the capacity to hold up to 6 kilograms of ice during the freeze-drying process. The system features two main shelves plus an additional layer, each with dimensions of 260 by 300 millimetres. The shelves are spaced 93 millimetres apart, allowing for efficient airflow and heat transfer. This configuration supports the drying of a variety of sample sizes, including vials and bulk materials, making it versatile for pharmaceutical, food, and biological research.

2. How does the It Pilot Standard freeze dryer maintain temperature control and ensure uniformity during freeze drying?

It freeze dryer incorporates advanced technology where shelves circulate a heat transfer fluid, ensuring consistent temperature distribution across all samples. Additionally, it uses a special silicone-oil-based heat transfer system that improves temperature accuracy significantly. The shelves operate within a wide temperature range of -45°C to +50°C, with a no-load temperature capability reaching as low as -55°C. The system maintains temperature uniformity within ±1°C, which is critical for achieving reliable and reproducible freeze-drying results. This precise control helps protect delicate materials and ensures optimal product quality.

3. What features does the It freeze dryer include for process monitoring and control?

Equipped with a Programmable Logic Controller () system, the It freeze dryer offers automated and precise control over the freeze-drying process. Users can store up to 50 customized freeze-drying recipes, each containing up to 36 temperature control stages, with adjustable times for each step. The system intelligently waits to start timing until the set temperature is reached, enhancing accuracy. Real-time performance graphs display vital parameters like vacuum pressure, cold trap temperature, and shelf temperature, allowing users to monitor the process closely. Additionally, data can be saved every minute and exported as reports for easy analysis and documentation, supporting thorough process validation.

4. Can you explain the refrigeration and vacuum systems used in the It freeze dryer?

The refrigeration system in the It freeze dryer is powered by two imported hermetic compressors connected so that one compressor cools the other, allowing rapid and efficient refrigeration. This dual-compressor design reduces vibration and noise, creating a stable operating environment. The system uses environmentally friendly refrigerants that comply with international safety standards, ensuring it is safe and sustainable. For vacuum generation, the freeze dryer includes a two-stage rotary vane vacuum pump capable of reaching an ultimate vacuum as low as 1 Pascal. Achieving such low vacuum levels is essential to remove moisture effectively during freeze drying, especially for sensitive pharmaceutical and biological materials.

5. What are the main applications of the It Pilot Standard Freeze Dryer?

It Pilot Standard Freeze Dryer is widely used for small-scale testing and development in pharmaceuticals, biotechnology, and food industries. It helps researchers develop and optimize freeze-drying processes for medicines, vaccines, enzymes, and other biological samples, ensuring they maintain stability and efficacy. Its precise control and data monitoring make it ideal for scaling up formulations before large-scale industrial production. The freeze dryer supports innovation and quality control by providing reliable, repeatable results in a laboratory setting.