Introduction

Pilot Standard Freeze Dryer features a condenser temperature of -60°C, built to handle demanding freeze-drying operations. Its layered design supports thermal stability under fluctuating conditions. The system includes a high-efficiency vacuum pump for consistent low-pressure moisture removal. Our Freeze Dryer suits pharmaceutical formulation, food preservation, and biotech sample preparation, requiring stable, low-temperature drying. 

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Pilot Standard Freeze Dryer removes moisture from sensitive materials through low-temperature sublimation under vacuum. It is used in pharmaceutical development labs, biotech facilities, and food preservation centers for stable long-term storage and ingredient preparation.

Specifications

Condenser Temperature Less than or equal to -60°C
Layer Temperature Accuracy Less than or equal to ±1°C
Shelf Temperature -40°C to +80°C
Minimum Layer Temperature Less than or equal to -40°C
System Ultimate Vacuum Degree Less than or equal to 5 Pa
Layer Cooling Rate Less than or equal to 120 min (+20°C to -40°C)
Cold Trap Cooling Rate 20°C to -35°C within 20 min
Layer Heating Rate Less than or equal to 120 min (+20°C to -40°C)
Condenser Capacity Less than or equal to 18 kg
Bulk Capacity 18 to 20 kg/batch
Liquid Product Capacity About 20 L (thickness 10mm)
Vial Capacity Φ 12 mm 10260 vials
Vial Capacity Φ 16 mm 5772 vials
Vial Capacity Φ 22 mm 3053 vials
Layer Spacing 43 mm
Refrigerant R404
Noise Level Less than or equal to 62 dB
Defrosting Method Electric heating defrosting
Freeze Drying Area 1.45 m²
Layer Dimension (L×H) 275 mm × 790 mm
Power Consumption 3500 W
Power Supply Single phase 220V
Packaging Dimension (L×W×H) 820 × 1170 × 1600 mm
Dimension (L×W×H) 680 × 990 × 1180 mm
Packaging Weight 281 kg
Weight 186 kg

Features

Leak-proof system housing

Built-in overload protection

Tray-safe heating mechanism

Smooth-cycle restart support

Drying chamber lock function

FAQs

1. What makes the Pilot Standard Freeze Dryer suitable for complex drying tasks involving delicate textures?

Pilot Standard Freeze Dryer accommodates fragile product structures by stabilizing drying phases to reduce textural distortion. This protects items like herbal concentrates, soft fruit pulp, or semi-liquid compounds during sublimation. The system architecture supports uninterrupted operation, reducing exposure to abrupt phase transitions. Built for handling variance in composition, the chamber design maintains consistency without chemical interference. Its adaptive cycling supports custom programs for challenging formulations. The Pilot Standard Freeze Dryer delivers dependable results with materials sensitive to volume loss or shrinkage. Users can confidently process batches that differ in weight and density. Each cycle maintains material structure during moisture extraction.

2. How does the Pilot Standard Freeze Dryer support long-term usage in research or production settings?

The Pilot Standard Freeze Dryer is designed with durable internal mechanisms to accommodate repetitive batch processing over extended timeframes. Its structural layout resists corrosion and mechanical fatigue, especially during demanding freeze-dry routines. With robust component materials and protective housing, it meets industrial longevity expectations. Its capacity is well-suited for environments with routine moisture-sensitive handling. The system also reduces wear through balanced cycling across shelf assemblies. The Pilot Standard Freeze Dryer proves reliable in labs, production pilot runs, or workshops requiring routine drying cycles. Users benefit from lower maintenance interruptions during regular operation. Each component is selected for long-duration application needs.

3. Can the Pilot Standard Freeze Dryer be used for high-volume sampling in pilot studies or batch trials?

Pilot Standard Freeze Dryer accommodates larger batch volumes without compromising sample integrity across trays. Its compartmental configuration assists in drying multiple formats in a single cycle. When used in pilot studies, it allows researchers to test batch performance under uniform freeze-drying conditions. The tray system’s arrangement supports parallel drying for consistent comparison of sample results. Integrated layout promotes streamlined loading for different vessel types. The Pilot Standard Freeze Dryer is suitable for teams conducting trials that simulate commercial-scale drying. It functions well across comparative testing phases. The unit adapts easily to varying sample types per session.

4. Does the Pilot Standard Freeze Dryer offer adaptability for processing uncommon or specialty materials?

The Pilot Standard Freeze Dryer supports a wide range of material types, including waxy, oil-based, and complex organic samples. Its internal chamber avoids cross-contamination, allowing for sequential use across product categories. Users working with specialty pharmaceuticals or botanical infusions benefit from cycle programmability. Multi-format compatibility means it can handle paste-like materials as easily as fibrous ones. Its surface interaction properties prevent sticking or degradation during extended freeze stages. The Pilot Standard Freeze Dryer maintains its performance across irregular moisture profiles. It provides flexibility in experimental and niche product drying. Specialized applications benefit from its broad material tolerance.

5. What user protection features are included in the Pilot Standard Freeze Dryer during active operation?

Pilot Standard Freeze Dryer incorporates layered safeguards to prevent overheating, electrical faults, or chamber overpressure during extended use. Real-time operational feedback allows early detection of internal irregularities. A failsafe mechanism disengages specific processes if instability is detected. Design components are housed to avoid direct contact, limiting user exposure during active drying. Secure enclosure and insulation ensure the chamber remains cool externally. The Pilot Standard Freeze Dryer is crafted with laboratory safety standards in mind. It’s especially valuable in shared or training environments. Each cycle runs within parameters to prioritize operational safety.

6. How does the Pilot Standard Freeze Dryer help minimize downtime between consecutive drying cycles?

Pilot Standard Freeze Dryer optimizes cooldown and recovery stages to support quick turnaround between drying sessions. Component layout permits rapid restoration of internal conditions post-cycle. Operators can prepare follow-up samples with minimal delay due to consistent chamber reset performance. The design reduces thermal lag, allowing trays to reach target temperatures swiftly. Efficient air and vapor clearance shortens idle time between runs. The Pilot Standard Freeze Dryer is especially useful for labs with continuous workflow. Production pace remains uninterrupted by extended preparation gaps. Each part is structured to support prompt reuse.

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