Introduction
Pilot Standard Freeze Dryer offers a condenser temperature of -35°C, ideal for maintaining product stability during freeze-drying. Efficient shelf heat transfer delivers uniform tray temperatures for consistent batch drying. The high-efficiency cold trap rapidly captures moisture, preserving product integrity and shortening drying time. Our Freeze Dryer is suitable for small-scale freeze-drying of fruits, vegetables, meats, and traditional medicine.
This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.Applications
Pilot Standard Freeze Dryer removes moisture from heat-sensitive products while preserving their structure and composition. It is commonly used in home-based setups, small production units, and research facilities handling fruit, vegetables, herbs, meat, and nutraceuticals.
Specifications
| Condenser Temperature | Less than or equal to -35°C |
| Layer Temperature Accuracy | Less than or equal to ±1°C |
| Shelf Temperature | -25°C to +80°C |
| Minimum Layer Temperature | Less than or equal to -25°C |
| System Ultimate Vacuum Degree | Less than or equal to 5 Pa |
| Layer Cooling Rate | Less than or equal to 120 min (+20°C to -25°C) |
| Cold Trap Cooling Rate | 20°C to -35°C within 20 min |
| Layer Heating Rate | Less than or equal to 120 min (-25°C to +20°C) |
| Condenser Capacity | Less than or equal to 8 kg |
| Bulk Capacity | 6 to 8 kg/batch |
| Liquid Product Capacity | About 8 L (thickness 10mm) |
| Vial Capacity Φ 12 mm | 3892 vials |
| Vial Capacity Φ 16 mm | 2189 vials |
| Vial Capacity Φ 22 mm | 1158 vials |
| Layer Spacing | 70 mm |
| Refrigerant | R404 |
| Noise Level | Less than or equal to 62 dB |
| Defrosting Method | Electric heating defrosting |
| Freeze Drying Area | 0.55 m² |
| Layer Dimension (L×H) | 330 mm × 445 mm |
| Power Consumption | 2000 W |
| Power Supply | Single phase 220V |
| Packaging Dimension (L×W×H) | 820 × 800 × 1540 mm |
| Dimension (L×W×H) | 680 × 640 × 1180 mm |
| Packaging Weight | 197 kg |
| Weight | 125 kg |
Features
Programmable cycle settings
Real-time vacuum display
Chamber humidity sensing
Non-stick interior coating
Digital vacuum regulation
FAQs
1. What makes the Pilot Standard Freeze Dryer suitable for trial-based pharmaceutical formulations?
Pilot Standard Freeze Dryer supports controlled drying for experimental drug batches by offering stable shelf conditions across a range of vial types. It helps scientists evaluate compound behavior before moving to large-scale production. The unit maintains repeatable outcomes for sensitive ingredients during testing. Its design simulates industrial systems on a smaller scale, minimizing formulation risks early in development. Researchers can use the same platform for iterative trial batches. It provides the flexibility needed to fine-tune formulation protocols before validation, supporting early-stage pharmaceutical development with minimal resource strain.
2. Can the Pilot Standard Freeze Dryer support freeze-drying of viscous biological samples?
It Pilot Standard Freeze Dryer handles thick or gel-like substances by maintaining stable chamber conditions over long cycles. Its tray layout reduces the risk of cold spots, preserving structural features of dense or semi-solid samples. Shelf spacing and surface distribution enable safe handling of complex organic mixtures. It suits applications involving biological gels or tissue-derived substances. Drying profiles can be customized to safeguard batch consistency. This makes it ideal for bioscience research dealing with delicate matrices that require careful moisture removal without texture degradation.
3. How does the Pilot Standard Freeze Dryer help reduce operational downtime between runs?
Pilot Standard Freeze Dryer minimizes lag between cycles through features like automated defrost and rapid restart. The chamber clears efficiently without needing extended resets, enabling technicians to resume workflows quickly. Temperature sensors and vacuum metrics refresh instantly for immediate process restarts. Designed for labs with fast-paced throughput needs, it supports frequent run scheduling. Cycle management routines optimize drying sequences, helping facilities maintain high output without manual intervention or unexpected pauses between batches.
4. What documentation support is provided with the Pilot Standard Freeze Dryer for compliance?
Pilot Standard Freeze Dryer includes verifiable records for calibration, operation, and performance—all tailored to regulated environments. It offers batch-wise documentation that helps labs meet and audit expectations. Users can trace parameters like temperature, vacuum levels, and cycle phases for every run. These documents simplify inspections and regulatory filings. With built-in compliance tracking, the system reduces the need for third-party logging tools while maintaining complete traceability across drying sessions.
5. Can the Pilot Standard Freeze Dryer be integrated with external data systems for process analytics?
It Pilot Standard Freeze Dryer links with external platforms to archive real-time process data, including cycle duration, vacuum levels, and temperature logs. This allows researchers to evaluate batch consistency, troubleshoot errors, and adjust protocols efficiently. Analytics can be pulled into broader lab systems to compare historical performance. and Ethernet connectivity make it compatible with most or platforms, helping users maintain centralized access to ongoing and completed drying runs.
6. Is the Pilot Standard Freeze Dryer suitable for high-throughput screening applications?
Pilot Standard Freeze Dryer supports parallel processing of different formulations within a single run, helping researchers isolate viable product characteristics faster. Its uniform shelf design promotes even heat transfer, eliminating inconsistencies that disrupt comparison testing. The system is well-suited for fast-paced preclinical trials. It simplifies early-phase formulation screening by allowing users to evaluate multiple drying profiles simultaneously, saving both time and sample resources across R&D projects.
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