Pilot Standard Freeze Dryer LPFD-T2012

Introduction

Pilot Standard Freeze Dryer has an ice condenser capacity of 12 kg. Its refrigeration system consists of dual compressors that help to reach ultra-low temperatures faster and more stably. This freeze dryer has a double-chamber stainless steel system, which can be customized with Teflon anti-corrosion treatment. The vacuum pump has a double anti-oil return device. Our freeze dryer is suitable for mid-to-large-scale pharmaceutical manufacturing and clinical batch production.

This laboratory freeze dryer is designed to meet the rigorous requirements of modern laboratory operations, ensuring high precision, reliability, and ease of use for various experimental applications.

Applications

Our Pilot Standard Freeze Dryer is used for process development and optimization before full-scale production. It helps to simulate commercial freeze-drying conditions for pharmaceuticals, biologics, or food to ensure scalability and consistency.

Specifications

Ice Condenser Capacity	12 kg
Condenser Temperature	- 86℃
Freeze Drying Area	1.008 m2
Cold Trap Volume	18 L
Chamber Type	Double
Max Number of Shelves	6 + 1
Shelf Temperature	- 60℃ to + 80℃
Shelf Size	340 × 500 mm
Shelf Spacing	100 (adjustable)
Shelf Heating and Cooling Method	Thermal conducting silicone oil medium
Number of Penicillin Bottles (Փ 16 mm)	1880
External Valve	18 (customizable)
Capping Mode	Hydraulic system capping device/no capping
Sterilization Method	H2O2/ Steam sterilization
Remote Control and Alarm	Supports 2G/4G//Wi-Fi
Inert Gas Filling	Sufficient amount and time for the program to run itself (optional)
Pipeline Diameter	Փ 89 mm
Vacuum Sensor Type	Pirani vacuum sensor/capacitive vacuum sensor
Terminal Judgment Function	Pressure test/pressure contrast method
Power	6500 W
Power Supply	380 V, 50 Hz
Dimensions	1030 × 700 × 1630 mm
Packaging Dimensions	1200 × 840 × 1830 mm
Net Weight	500 kg
Gross Weight	550 kg

Features

Automatic and manual control

High-condensation efficiency

Cascade Refrigeration method

Double anti-oil return device

Two-stage rotary vane pump

FAQs

1. Which type of vacuum pump does it use?

Pilot Standard Freeze Dryer uses a two-stage rotary vane pump as standard. User can select or use any other pump with a pump rate of 9 m3/h to 62 m3/h and for which the ultimate vacuum can reach 2 × 10-3 to 5 × 10-3 mbar. This allows versatility for the usage of our freeze dryer.

2. What is the difference between pilot-scale and lab-scale freeze dryers?

Pilot-scale freeze dryers are larger, more robust, and equipped with features that simulate industrial drying environments. They support higher sample loads, multiple shelf configurations, and advanced monitoring systems. Lab-scale dryers are mainly for R&D and experimentation, while pilot-scale units assist in transitioning to commercial production. The latter also supports limited -compliant manufacturing.

3. Can a pilot-scale freeze dryer be used for production?

Yes, pilot-scale freeze dryers are often used for small-batch or clinical-stage production. They are suitable for producing trial batches of pharmaceuticals, vaccines, or biologics under real processing conditions. With the right configuration, they can meet regulatory and quality standards. This makes them valuable for pre-market releases or contract manufacturing.

4. What materials can be freeze-dried in these freeze dryers?

Pilot Standard Freeze Dryer is designed to handle a wide variety of materials. These include pharmaceutical formulations, sensitive biological, food samples, vaccines, and herbal or plant-based extracts. It is also used in diagnostics to preserve reagents or enzymes. Its versatility supports use across pharma, biotech, and food industries.

5. What types of vacuum sensors are commonly used?

. Pilot Standard Freeze Dryer typically uses a Pirani and capacitive vacuum sensors for precise pressure measurement. These sensors help control critical drying stages by monitoring vacuum levels in real-time. The combination of both ensures accuracy across a wide pressure range. This results in more consistent drying cycles and better product quality.